Air Conditioning Pressure Sensor Removal

Vehicle Interior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Heating Air Conditioning. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  2. REMOVE RADIATOR GRILLE

  3. REMOVE FRONT BUMPER COVER

  4. REMOVE ENGINE SIDE COVER SUB-ASSEMBLY LH

  5. REMOVE ENGINE SIDE COVER SUB-ASSEMBLY RH

  6. REMOVE FRONT BUMPER REINFORCEMENT EXTENSION LH

  7. REMOVE FRONT BUMPER REINFORCEMENT EXTENSION RH

  8. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

  9. REMOVE RADIATOR SIDE DEFLECTOR RH

  10. REMOVE V-BANK COVER (for 1GR-FE)

  11. REMOVE AIR CLEANER ASSEMBLY (for 1GR-FE)

  12. REMOVE NO. 2 AIR CLEANER HOSE (for 1GR-FE)

  13. REMOVE AIR CLEANER ASSEMBLY (for 1KD-FTV, 2KD-FTV)

  14. REMOVE INTAKE AIR CONNECTOR AND AIR CLEANER ASSEMBLY (for TR Series Engine)

  15. REMOVE AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

Air Conditioning Pressure Sensor -- Removal



1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  1. Start the engine.

  1. Operate the cooler compressor under the conditions shown below:

    Item
    		Condition
    Engine Speed
    		Idling
    Operating Time
    		3 minutes or more
    A/C Switch Status
    		On
    Blower Switch Status
    		HI
    Set Temperature
    		MAX COOL
    This causes most of the compressor oil from the various components of the A/C system to collect in the A/C compressor.
    NOTICE:
    It is not necessary to operate the cooler compressor if the A/C does not operate because of compressor lock, etc.

  1. Stop the engine.

  1. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

    HINT:
    Use the refrigerant recovery unit in accordance with the manufacturer's instruction manual.


2. REMOVE RADIATOR GRILLE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning Pressure Sensor Removal

  1. Put protective tape around the radiator grille.

    Text in Illustration
    *1
    		Protective Tape

  1. Remove the 2 clips and 2 screws.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Detach the 6 claws and remove the radiator grille.



3. REMOVE FRONT BUMPER COVER


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the 3 clips and 6 screws.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning Pressure Sensor Removal

  1. Put protective tape around the front bumper cover.

    Text in Illustration
    *1
    		Protective Tape

  1. Remove the 2 bolts, 2 screws and 5 clips.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Detach the 6 claws and remove the front bumper cover.

  1. w/ Fog Light:
    Disconnect the 2 fog light connectors.



4. REMOVE ENGINE SIDE COVER SUB-ASSEMBLY LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the 2 clips, 3 bolts and engine side cover.



5. REMOVE ENGINE SIDE COVER SUB-ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


6. REMOVE FRONT BUMPER REINFORCEMENT EXTENSION LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Detach the 2 claws and remove the front bumper reinforcement extension.



7. REMOVE FRONT BUMPER REINFORCEMENT EXTENSION RH
HINT:
Use the same procedure described for the LH side.


8. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the 4 nuts and front bumper reinforcement.



9. REMOVE RADIATOR SIDE DEFLECTOR RH


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the 3 clips and radiator side deflector RH.



10. REMOVE V-BANK COVER (for 1GR-FE)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the 2 nuts and V-bank cover.



11. REMOVE AIR CLEANER ASSEMBLY (for 1GR-FE)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Disconnect the vacuum hose.

  1. Disconnect the mass air flow meter connector.

  1. Detach the 2 wire harness clamps.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Loosen the 2 hose clamps.

  1. Remove the 2 bolts and air cleaner.



12. REMOVE NO. 2 AIR CLEANER HOSE (for 1GR-FE)

  1. Remove the 2 bolts and No. 2 air cleaner hose.



13. REMOVE AIR CLEANER ASSEMBLY (for 1KD-FTV, 2KD-FTV)

  1. Disconnect the mass air flow meter connector.

  1. Loosen the hose clamp.

  1. Remove the 2 bolts and air cleaner.



14. REMOVE INTAKE AIR CONNECTOR AND AIR CLEANER ASSEMBLY (for TR Series Engine)


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Disconnect the vacuum hose.

  1. Disconnect the No. 2 PCV hose.

  1. Disconnect the mass air flow meter connector and detach the wire harness clamps.

  1. Loosen the hose clamp and remove the 4 bolts, air cleaner and intake air connector assembly.



15. REMOVE AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

  1. Disconnect the connector.



  1. Remove the 3 bolts and air conditioning tube and accessory assembly (air conditioning pressure sensor).


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning Pressure Sensor Removal

  1. Remove the O-rings from the air conditioning tube and accessory assembly (air conditioning pressure sensor).

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.