Sfi System (W/O Secondary Air Injection System) Starter Signal Circuit

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

READ VALUE USING INTELLIGENT TESTER (STARTER SIGNAL)

CHECK STARTER (ST) RELAY (POWER SOURCE)

INSPECT STARTER (ST) RELAY

CHECK HARNESS AND CONNECTOR (STARTER (ST) RELAY - BODY GROUND)

CHECK HARNESS AND CONNECTOR (STARTER (ST) RELAY - IGNITION SWITCH)

INSPECT IGNITION SWITCH ASSEMBLY

CHECK HARNESS AND CONNECTOR (STARTER (ST) RELAY - PARK/NEUTRAL POSITION SWITCH)

INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY

CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - IGNITION SWITCH)

INSPECT IGNITION SWITCH ASSEMBLY

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

NOTICE:

Inspect the fuses for circuits related to this system before performing the following inspection procedure.

HINT:

This inspection procedure is based on the premise that the engine can crank normally. If the engine cannot crank normally, proceed to the problem symptoms table (HILUX_TGN26 RM000000PDG0O9X.html).

1. Connect the intelligent tester to the DLC3.
   

2. Turn the ignition switch to ON.
   

3. Turn the intelligent tester on.
   

4. Enter the following menus: Powertrain / Engine and ECT / Data List / Starter Signal.
   

5. Read the value.
   
   

   OK:

   
   

   Ignition Switch Position	Starter Signal
   ON	Close (Starter signal OFF)
   START	Open (Starter signal ON)

1. Remove the starter (ST) relay from the engine room relay block and junction block.
   

2. Measure the voltage according to the value(s) in the table below.
   

   Standard Voltage:

   Tester Connection	Condition	Specified Condition
   Starter (ST) relay terminal 2 - Body ground	Engine cranking	11 to 14 V

   HINT:

   The engine does not crank because the relay is not installed.

   Text in Illustration

   *1	Starter (ST) Relay
   *2	Engine Room Relay Block and Junction Block Assembly

   Result

   Result	Proceed to
   OK	A
   NG (for Manual Transaxle)	B
   NG (for Automatic Transaxle)	C

1. Inspect the starter (ST) relay (HILUX_TGN26 RM000000WPQ05MX_01_0001.html).
   

1. Remove the starter (ST) relay from the engine room relay block and junction block.
   

2. Measure the resistance according to the value(s) in the table below.
   
   

   Standard Resistance:

   
   

   Tester Connection	Condition	Specified Condition
   Starter (ST) relay terminal 2 - Body ground	Always	Below 1 Ω

   Result

   Result	Proceed to
   OK (for Manual Transaxle)	A
   OK (for Automatic Transaxle)	B
   NG	C

1. Remove the starter (ST) relay from the engine room relay block and junction block.
   

2. Disconnect the ignition switch connector.
   

3. Measure the resistance according to the value(s) in the table below.
   
   

   Standard Resistance:

   
   

   Tester Connection	Condition	Specified Condition
   Starter (ST) relay terminal 1 - G9-7 (ST2)	Always	Below 1 Ω
   Starter (ST) relay terminal 1 or G9-7 (ST2) - Body ground	Always	10 kΩ or higher

1. Inspect the ignition switch assembly (HILUX_TGN26 RM00000135X01BX.html).
   

1. Remove the starter (ST) relay from the engine room relay block and junction block.
   

2. Disconnect the park/neutral position switch connector.
   

3. Measure the resistance according to the value(s) in the table below.
   
   

   Standard Resistance:

   
   

   Tester Connection	Condition	Specified Condition
   ST relay terminal 1 - C26-5 (L)	Always	Below 1 Ω
   ST relay terminal 1 or C26-5 (L) - Body ground	Always	10 kΩ or higher

1. Inspect the park/neutral position switch assembly (HILUX_TGN26 RM0000010NA02NX.html).
   

1. Disconnect the park/neutral position switch connector.
   

2. Disconnect the ignition switch connector.
   

3. Measure the resistance according to the value(s) in the table below.
   
   

   Standard Resistance:

   
   

   Tester Connection	Condition	Specified Condition
   C26-4 (B) - G9-7 (ST2)	Always	Below 1 Ω
   C26-4 (B) or G9-7 (ST2) - Body ground	Always	10 kΩ or higher

1. Inspect the ignition switch assembly (HILUX_TGN26 RM00000135X01BX.html).