Rear Crankshaft Oil Seal Installation

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
2Tr-Fe Engine Mechanical. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL REAR CRANKSHAFT OIL SEAL

  2. INSTALL FLYWHEEL SUB-ASSEMBLY

  3. INSTALL CLUTCH DISC ASSEMBLY

  4. INSTALL CLUTCH COVER ASSEMBLY

  5. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY

  6. INSTALL MANUAL TRANSMISSION UNIT ASSEMBLY

Rear Crankshaft Oil Seal -- Installation



1. INSTALL REAR CRANKSHAFT OIL SEAL


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Apply a light coat of MP grease to the lip of a new oil seal.

    NOTICE:
    1. Do not allow foreign matter to contact the lip of the oil seal.
    2. Do not allow MP grease to contact the dust seal.
  1. Using SST and a hammer, tap in the oil seal until its surface is flush with the oil seal retainer edge.

    SST
    09223-15030
    09950-70010(09951-07150)
    NOTICE:
    1. Wipe off any extra grease from the crankshaft.
    2. Do not tap in the oil seal at an angle.


2. INSTALL FLYWHEEL SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Using SST, hold the crankshaft.

    SST
    09213-54015(91651-60855)
    09330-00021
  1. Clean the bolts and bolt holes.

  1. Apply adhesive to 2 or 3 threads at the end of each of the 10 bolts.

    Adhesive:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Install the flywheel with the 10 bolts and uniformly tighten the bolts in several steps in the sequence shown in the illustration.

    Torque:
    27 N*m{270 kgf*cm, 20 ft.*lbf}
  1. Mark the top of the bolts with paint.

  1. Tighten the 10 bolts 90° in the same sequence.

  1. Check that the paint marks are now at a 90° angle to the top.



3. INSTALL CLUTCH DISC ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Insert SST into the clutch disc. Then insert SST (together with the clutch disc) into the flywheel.

    SST
    09301-00110
    NOTICE:
    Be sure to install the clutch disc so that it is facing in the correct direction.


4. INSTALL CLUTCH COVER ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Align the matchmarks on the clutch cover and flywheel.

    Text in Illustration
    *1
    Matchmark
  1. Tighten the 6 bolts as described below.

    1. Determine the first bolt to be tightened by choosing the bolt closest to the knock pin.

    2. Uniformly tighten the 6 bolts in diametrically opposite pairs relative to the position of the first bolt. Use the illustration as a reference.

  1. Lightly move SST up and down, and right and left.

    SST
    09301-00110
  1. Check that the disc is in the center, and then tighten the bolts.

    Torque:
    19 N*m{195 kgf*cm, 14 ft.*lbf}


5. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Using a dial indicator with a roller instrument, measure the diaphragm spring tip alignment.

    Maximum misalignment:
    0.5 mm (0.020 in.)

    1. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
      If the misalignment is more than the maximum, use SST to adjust the diaphragm spring tip alignment.
    SST
    09333-00013


6. INSTALL MANUAL TRANSMISSION UNIT ASSEMBLY
  1. R150:
    (HILUX_TGN26 RM0000011B000RX.html)
  2. R150F:
    (HILUX_TGN26 RM0000011AJ00IX.html)