Front Brake Flexible Hose (For 4Wd And Pre-Runner) -- Installation |
- HINT:
- Use the same procedure for the RH and LH sides.
- The procedures listed below is for the LH side.
| 1. INSTALL FRONT NO. 1 WHEEL CYLINDER TUBE LH |
Using a union nut wrench, install the wheel cylinder tube to the brake cylinder.
- Torque:
- 15 N*m{155 kgf*cm, 11 ft.*lbf}
- NOTICE:
- Do not bend or damage the wheel cylinder tube.
- Do not allow any foreign matter such as dirt and dust to enter the wheel cylinder tube from the connecting points.
- Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (HILUX_TGN26 RM000004QR1006X.html).
| 2. INSTALL FRONT FLEXIBLE HOSE |
Attach 2 new clips to the flexible hose.
Using a union nut wrench, connect the flexible hose to the brake tube and wheel cylinder tube while holding the flexible hose with a wrench.
- Torque:
- 15 N*m{155 kgf*cm, 11 ft.*lbf}
- NOTICE:
- Do not bend or damage the brake tube and wheel cylinder tube.
- Do not allow any foreign matter such as dirt and dust to enter the brake tube and wheel cylinder tube from the connecting points.
- Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (HILUX_TGN26 RM000004QR1006X.html).
| 3. BLEED BRAKE LINE (w/ VSC) |
Remove the brake master cylinder reservoir filler cap assembly.
Add brake fluid to keep the level between the MIN and MAX lines of the reservoir while bleeding the brakes.
- Fluid:
- SAE J1703 or FMVSS No. 116 DOT 3
Remove the bleeder plug cap.
Connect a vinyl tube to the bleeder plug.
Depress the brake pedal several times, and then loosen the bleeder plug with the pedal depressed.*1
When fluid stops coming out, tighten the bleeder plug, and then release the brake pedal.*2
Repeat *1 and *2 until all air in the fluid is completely bled out.
Tighten the bleeder plug completely.
- Torque:
- for Front Brake:
- 11 N*m{110 kgf*cm, 8 ft.*lbf}
- for Rear Brake:
- 10 N*m{102 kgf*cm, 7 ft.*lbf}
Install the bleeder plug cap.
Repeat the above procedure for each wheel to bleed the brake line.
Check for brake fluid leaks.
Check the brake fluid level in the reservoir (HILUX_TGN26 RM0000010K400UX_01_0001.html).
Check and clear DTCs (HILUX_TGN26 RM000000XHV0CGX.html).
| 4. BLEED BRAKE LINE (for TASA Made) |
Remove the brake master cylinder reservoir filler cap assembly.
Add brake fluid to keep the level between the MIN and MAX lines of the reservoir while bleeding the brakes.
- Fluid:
- SAE J1703 or FMVSS No. 116 DOT 3
Remove the bleeder plug cap.
Connect a vinyl tube to the bleeder plug.
Depress the brake pedal several times, and then loosen the bleeder plug with the pedal depressed.*1
When fluid stops coming out, tighten the bleeder plug, and then release the brake pedal.*2
Repeat *1 and *2 until all air in the fluid is completely bled out.
Tighten the bleeder plug completely.
- Torque:
- for Front Brake:
- 11 N*m{110 kgf*cm, 8 ft.*lbf}
- for Rear Brake:
- 10 N*m{102 kgf*cm, 7 ft.*lbf}
Install the bleeder plug cap.
Repeat the above procedure for each wheel to bleed the brake line.
Check for brake fluid leaks.
Check the brake fluid level in the reservoir (HILUX_TGN26 RM0000010K4010X_01_0001.html).
| 5. BLEED BRAKE LINE (for TMT Made) |
Remove the brake master cylinder reservoir filler cap assembly.
Add brake fluid to keep the level between the MIN and MAX lines of the reservoir while bleeding the brakes.
- Fluid:
- SAE J1703 or FMVSS No. 116 DOT 3
Remove the bleeder plug cap.
Connect a vinyl tube to the bleeder plug.
Depress the brake pedal several times, and then loosen the bleeder plug with the pedal depressed.*1
When fluid stops coming out, tighten the bleeder plug, and then release the brake pedal.*2
Repeat *1 and *2 until all air in the fluid is completely bled out.
Tighten the bleeder plug completely.
- Torque:
- for Front Brake:
- 11 N*m{110 kgf*cm, 8 ft.*lbf}
- for Rear Brake:
- 10 N*m{102 kgf*cm, 7 ft.*lbf}
Install the bleeder plug cap.
Repeat the above procedure for each wheel to bleed the brake line.
Check for brake fluid leaks.
Check the brake fluid level in the reservoir (HILUX_TGN26 RM0000010K400VX.html).
| 6. BLEED CLUTCH LINE (for Manual Transmission) |
Remove the bleeder plug cap of the release cylinder.
Connect a vinyl tube to the bleeder plug.
Depress the clutch pedal several times, and then loosen the bleeder plug while the pedal is depressed.
When fluid no longer comes out, tighten the bleeder plug, and then release the clutch pedal.
Repeat the previous 2 steps until all the air in the fluid is completely bled.
Tighten the bleeder plug.
- Torque:
- 11 N*m{110 kgf*cm, 8 ft.*lbf}
Install the bleeder plug cap.
Check that all the air has been bled from the clutch line.
| 7. INSTALL FRONT WHEEL |
Install the front wheel.
- Torque:
- 105 N*m{1071 kgf*cm, 77 ft.*lbf}