Dtc 41 Front Air Mix Damper Control Servo Motor Circuit

Vehicle Interior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Heating Air Conditioning. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

PERFORM ACTUATOR CHECK

CHECK HARNESS AND CONNECTOR (AIR MIX DAMPER SERVO - AIR CONDITIONING AMPLIFIER)

REPLACE AIR MIX DAMPER SERVO SUB-ASSEMBLY

DTC 41 Front Air Mix Damper Control Servo Motor Circuit


DESCRIPTION

The air mix damper servo sub-assembly sends pulse signals to inform the air conditioning amplifier assembly of the air mix control damper position. The air conditioning amplifier assembly activates the motor (normal or reverse) based on the signals to move the air mix control damper to any position. As a result, the air mix control damper varies the mixture of hot air from the heater core and cold air from the evaporator so that the temperature of the air blowing toward the driver and front passenger side is as requested.
HINT:
This DTC is also output if the damper and damper link are malfunctioning or unable to move properly. When this DTC is output, confirm that the mechanical parts of the damper and damper link are not defective or damaged.

DTC Code
DTC Detection Condition
Trouble Area
41
The air mix control damper position does not change when the air conditioning amplifier assembly operates the air mix damper servo sub-assembly.
  1. Air mix damper servo sub-assembly
  2. Air conditioning amplifier assembly
  3. Harness or connector

WIRING DIAGRAM


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System). Dtc 41 Front Air Mix Damper Control Servo Motor Circuit


INSPECTION PROCEDURE

1.PERFORM ACTUATOR CHECK

  1. Warm up the engine.

  1. Enter actuator check mode (HILUX_TGN26 RM000003R7I00IX.html).

  1. Place your hand in front of a vent and check that the air mix control damper position changes (the temperature of the air changes) according to the display code.

    Display Code
    		Air Mix Control Damper Position
    0
    		COLD side (0% open)
    1
    		COLD side (0% open)
    2
    		COLD side (0% open)
    3
    		COLD side (0% open)
    4
    		COLD/HOT (50% open)
    5
    		COLD/HOT (50% open)
    6
    		HOT side (100% open)
    7
    		HOT side (100% open)
    8
    		HOT side (100% open)
    9
    		HOT side (100% open)
    OK:
    Air mix control damper position changes in accordance with each display code.
    HINT:
    The progression through the steps of the actuator check can be changed from automatic to manual by pressing the front DEF switch.
    Result
    Result
    		Proceed to
    OK (When troubleshooting according to problem symptoms table.)
    		A
    OK (When troubleshooting according to DTC.)
    		B
    NG
    		C


B
REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY (HILUX_TGN26 RM000001K3A014X.html)

C
Go to step 2
A

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE (HILUX_TGN26 RM0000045E3011X.html)

2.CHECK HARNESS AND CONNECTOR (AIR MIX DAMPER SERVO - AIR CONDITIONING AMPLIFIER)

  1. Disconnect the G81 air mix damper servo sub-assembly connector.

  1. Disconnect the G94 and G95 air conditioning amplifier assembly connectors.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    		Condition
    		Specified Condition
    G81-5 (MHD) - G94-17 (AMH)
    		Always
    		Below 1 Ω
    G81-4 (MCD) - G94-19 (AMC)
    G81-3 (MHP) - G95-23 (PMB)
    G81-2 (MCP) - G95-24 (PMA)
    G81-1 (SG) - G95-20 (SG-1)
    G81-1 (SG) - Body ground
    		Always
    		10 kΩ or higher
    G81-2 (MCP) - Body ground
    G81-3 (MHP) - Body ground
    G81-4 (MCD) - Body ground
    G81-5 (MHD) - Body ground


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


3.REPLACE AIR MIX DAMPER SERVO SUB-ASSEMBLY

  1. Temporally replace the air mix damper servo sub-assembly with a new or normally functioning one (HILUX_TGN26 RM0000012JQ01HX.html).

  1. Check the air mix control damper operates normally.

    OK:
    Air mix control damper operates normally.


NG
REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY (HILUX_TGN26 RM000001K3A014X.html)
OK

END (AIR MIX DAMPER SERVO IS DEFECTIVE)