Generator Disassembly

Remove the 2 terminal covers by turning them counterclockwise.

Using a 15 mm socket wrench, remove the 2 nuts from the end cover.

Remove the screw and end cover.

Remove the 3 screws and regulator.

Remove the 4 screws.

Using a screwdriver, pry out the stator.

HINT:

Tape the screwdriver tip before use.

Mount the generator in a vise between aluminum plates.

NOTICE:

Do not damage the generator.

Set SST, a ball joint lock nut wrench and an 8 mm bi-hexagon wrench as shown in the illustration.

SST

09820-30020

Text in Illustration

*1	8 mm Bi-hexagon Wrench
*2	Ball Joint Lock Nut Wrench
*a	Hold
	Turn

Hold the 8 mm bi-hexagon wrench in place and turn SST and the ball joint lock nut wrench counterclockwise to loosen the nut.

Remove the nut, washer and generator pulley.

Using a press, press out the rotor, and then remove the spacer ring.

NOTICE:

Do not drop the generator rotor assembly.

Check that the bearing is not rough or worn and that it rotates smoothly.
If necessary, replace the drive end frame bearing.

Remove the 4 screws and retainer plate.

Using SST and a hammer, tap out the bearing.

SST

09950-60010(09951-00250)
09950-70010(09951-07100)