Generator (For Bosch Made) Disassembly

Using a screwdriver, remove the generator pulley cap from the generator pulley with clutch.

Mount the generator assembly in a vise between aluminum plates.

NOTICE:

Do not damage the generator.

Set SST and an 8 mm bi-hexagon wrench to the pulley as shown in the illustration.

SST

09820-30010

Hold SST in place, rotate the 8 mm bi-hexagon wrench clockwise, and loosen the generator pulley with clutch.

Text in Illustration

*1	8 mm Bi-hexagon Wrench
*a	Hold
	Turn

Remove the 2 terminal covers by turning them counterclockwise.

Using a 15 mm socket wrench, remove the 2 nuts from the end cover.

Remove the screw and end cover.

Remove the protective tower.

Remove the 3 screws and regulator.

Remove the 4 screws.

Using a screwdriver, pry off the stator.

Remove the generator pulley with clutch.

Using a press, press out the generator rotor and remove the spacer ring.

Check that the bearing is not rough or worn, and that it rotates smoothly.

Text in Illustration

Free

Remove the 4 screws and retainer plate.

SST

09950-60010(09951-00250)
09950-70010(09951-07100)

1. Using SST and a hammer, tap out the bearing.