Radiator Disassembly

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
2Tr-Fe Cooling. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE RADIATOR BRACKET SUB-ASSEMBLY

  2. REMOVE RADIATOR DRAIN COCK PLUG

  3. ASSEMBLE SST

  4. UNCAULK LOCK PLATE

  5. REMOVE UPPER RADIATOR TANK AND LOWER RADIATOR TANK

  6. REMOVE OIL COOLER ASSEMBLY (for Automatic Transmission)

Radiator -- Disassembly



1. REMOVE RADIATOR BRACKET SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 4 bolts and 2 brackets.



2. REMOVE RADIATOR DRAIN COCK PLUG
  1. Remove the drain cock plug.

  1. Remove the O-ring.



3. ASSEMBLE SST


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Cooling.Cooling System.Radiator  Disassembly
  1. Install the claw to part A of the overhaul handle as shown in the illustration.

    SST
    09230-01010(09231-01010,09231-01030)
    Text in Illustration
    *1
    Part A
    *2
    Stopper Bolt
    *3
    Dimension B
  1. While squeezing the handle, adjust the stopper bolt so that dimension B is as specified below.

    Dimension B:
    0.2 to 0.3 mm (0.00787 to 0.0118 in.)
    NOTICE:
    If this adjustment is not performed, the claw will be damaged.


4. UNCAULK LOCK PLATE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Cooling.Cooling System.Radiator  Disassembly
  1. Using SST, squeeze the handle until stopped by the stopper bolt to release the caulking.

    SST
    09230-01010(09231-01010,09231-01030)
    Text in Illustration
    *1
    Tank
    *2
    Lock Plate


5. REMOVE UPPER RADIATOR TANK AND LOWER RADIATOR TANK


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Lightly tap the bracket of the radiator (or the connection area for the radiator hose inlet or radiator hose outlet) with a plastic-faced hammer and remove the tank.

    NOTICE:
    Do not tap the automatic transmission oil cooler pipe.
  1. Remove the O-ring.



6. REMOVE OIL COOLER ASSEMBLY (for Automatic Transmission)


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 2 cooler pipes.

  1. Remove the 2 nuts, 2 plate washers and oil cooler.

  1. Remove the 2 O-rings from the oil cooler.