Engine Oil Cooler Removal

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Gr-Fe Lubrication. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. DRAIN ENGINE COOLANT

  2. REMOVE V-BANK COVER

  3. REMOVE OIL FILTER SUB-ASSEMBLY

  4. REMOVE OIL COOLER ASSEMBLY

Engine Oil Cooler -- Removal



1. DRAIN ENGINE COOLANT


  1. CAUTION:
    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Lubrication.Lubrication System.Engine Oil Cooler  Removal


    Text in Illustration
    *1
    Radiator Cap
    *2
    Reservoir Cap
    *3
    Cylinder Block Water Drain Cock Plug
    *4
    Reservoir Tank
    *5
    Radiator Drain Cock Plug
    -
    -
  1. Loosen the radiator drain cock plug.

  1. Remove the radiator cap and drain the coolant.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.
  1. Loosen the 2 cylinder block water drain cock plugs and drain the coolant from the engine.



2. REMOVE V-BANK COVER


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 2 nuts and V-bank cover.



3. REMOVE OIL FILTER SUB-ASSEMBLY


  1. When not using drain hose:



      Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Lubrication.Lubrication System.Engine Oil Cooler  Removal
    1. Remove the drain pipe cap from the drain pipe.

      Text in Illustration
      *1
      Drain Pipe
    2. While removing the oil filter with SST, collect the oil from the oil filter in a container.

      SST
      09228-07501
    3. Install the drain pipe cap.

    4. Clean the oil catch plate.

      HINT:
      When using a drain hose, perform the following procedure.
    5. Using SST, remove the oil filter.



  1. When using drain hose:

    1. Remove the drain pipe cap from the drain pipe.



    2. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Lubrication.Lubrication System.Engine Oil Cooler  Removal
    3. Connect a drain hose to the oil filter bracket.

      Text in Illustration
      *1
      Drain Hose
      HINT:
      1. Drain hose inside diameter: 8 mm (0.315 in.)
      2. Drain hose length: Approximately 900 mm (2.95 ft.)
    4. Feed the drain hose down through the engine under cover, and put the drain oil container beneath the drain hose to collect the oil from the oil filter.



    5. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Lubrication.Lubrication System.Engine Oil Cooler  Removal
    6. Using SST, remove the oil filter.

      SST
      09228-07501
    7. Remove the drain hose and install the drain pipe cap.

    8. Clean the oil catch plate.



4. REMOVE OIL COOLER ASSEMBLY
  1. Disconnect the 2 hoses from the oil cooler.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Lubrication.Lubrication System.Engine Oil Cooler  Removal
  1. Remove the union bolt, plate washer and oil cooler.

  1. Remove the O-ring from the oil cooler.