Radiator Disassembly

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
2Tr-Fbe Cooling. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE RADIATOR BRACKET SUB-ASSEMBLY

  2. REMOVE RADIATOR DRAIN COCK PLUG

  3. ASSEMBLE SST

  4. UNCAULK LOCK PLATE

  5. REMOVE RADIATOR TANK UPPER AND TANK LOWER

  6. REMOVE OIL COOLER ASSEMBLY (for Automatic Transmission)

Radiator -- Disassembly



1. REMOVE RADIATOR BRACKET SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Cooling.Cooling System.Radiator  Disassembly
  1. Remove the 4 bolts and 2 brackets.



2. REMOVE RADIATOR DRAIN COCK PLUG
  1. Remove the drain cock plug.

  1. Remove the O-ring.



3. ASSEMBLE SST


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Cooling.Cooling System.Radiator  Disassembly
  1. Install the claw to part A of the overhaul handle as shown in the illustration.

    SST
    09230-01010(09231-01010,09231-01030)
    Text in Illustration
    *1
    Part A
    *2
    Stopper Bolt
    *3
    Dimension B
  1. While squeezing the handle, adjust the stopper bolt so that dimension B is as specified below.

    Dimension B:
    0.2 to 0.3 mm (0.00787 to 0.0118 in.)
    NOTICE:
    If this adjustment is not performed, the claw will be damaged.


4. UNCAULK LOCK PLATE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Cooling.Cooling System.Radiator  Disassembly
  1. Using SST, squeeze the handle until stopped by the stopper bolt to release the caulking.

    SST
    09230-01010(09231-01010,09231-01030)
    Text in Illustration
    *1
    Tank
    *2
    Lock Plate


5. REMOVE RADIATOR TANK UPPER AND TANK LOWER


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Cooling.Cooling System.Radiator  Disassembly
  1. Lightly tap the bracket of the radiator (or radiator hose inlet or outlet) with a plastic-faced hammer and remove the tank.

  1. Remove the O-ring.



6. REMOVE OIL COOLER ASSEMBLY (for Automatic Transmission)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Cooling.Cooling System.Radiator  Disassembly
  1. Remove the 2 cooler pipes.

  1. Remove the 2 nuts, 2 lock plates and oil cooler.

  1. Remove the 2 O-rings from the oil cooler.