Hood Disassembly

Vehicle Exterior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Door Hatch. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE HOOD TO RADIATOR SUPPORT SEAL

  2. REMOVE HOOD INSULATOR (w/ Hood Insulator)

  3. REMOVE HOOD AIR INTAKE SEAL (w/ Intercooler)

  4. REMOVE HOOD BULGE (w/ Intercooler)

  5. REMOVE NO. 1 HOOD BULGE PROTECTOR (w/ Intercooler)

  6. REMOVE WASHER NOZZLE SUB-ASSEMBLY

  7. REMOVE WASHER HOSE ASSEMBLY

  8. REMOVE HOOD BUMPER CUSHION

Hood -- Disassembly



1. REMOVE HOOD TO RADIATOR SUPPORT SEAL


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Detach the 6 clips and remove the hood to radiator support seal.

    NOTICE:
    If the clips are damaged, replace them with new clips.


2. REMOVE HOOD INSULATOR (w/ Hood Insulator)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Door Hatch.Hood.Hood  Disassembly
  1. Remove the 15 clips and hood insulator.

    Text in Illustration
    *A
    w/o Intercooler
    *B
    w/ Intercooler


3. REMOVE HOOD AIR INTAKE SEAL (w/ Intercooler)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 18 clips and hood air intake seal.



4. REMOVE HOOD BULGE (w/ Intercooler)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 10 nuts and hood bulge.



5. REMOVE NO. 1 HOOD BULGE PROTECTOR (w/ Intercooler)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the No. 1 hood bulge protector from the hood bulge.



6. REMOVE WASHER NOZZLE SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Door Hatch.Hood.Hood  Disassembly
  1. Using a screwdriver, detach the 2 claws as shown in the illustration.

    Text in Illustration
    *1
    Protective Tape
    NOTICE:
    Be careful not to damage the windshield.
    HINT:
    Tape the screwdriver tip before use.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Move the washer nozzle sub-assembly as shown in the illustration and remove it.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Disconnect the washer nozzle sub-assembly from the washer hose.

    NOTICE:
    Washer nozzles cannot be reused.


7. REMOVE WASHER HOSE ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Door Hatch.Hood.Hood  Disassembly
  1. Detach the 4 clamps and disconnect the washer hose from the hanger.

    Text in Illustration
    *1
    Clamp
    *2
    Hanger


8. REMOVE HOOD BUMPER CUSHION
HINT:
Use the same procedure for both hood bumper cushions.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the hood bumper cushion.