Compressor (For 1Gr-Fe) Reassembly

Install the magnet clutch stator with the parts aligned as shown in the illustration.

Using a snap ring expander, install a new snap ring with the chamfered side facing outward.

Attach the connector clamp.

Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing outward.

NOTICE:

Do not damage the seal cover of the bearing when installing the snap ring.

Install the magnet clutch washer(s) and magnet clutch hub.

NOTICE:

Do not change the combination of magnet clutch washer(s) used before disassembly.

Using SST, hold the magnet clutch hub and install the bolt.

SST

09985-00260

Torque:

18 N*m{184 kgf*cm, 13 ft.*lbf}

NOTICE:

Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.

Install the cooler bracket with the screw.

Clamp the cooler compressor in a vise between aluminum plates.

Set a dial indicator to the magnet clutch hub.

Connect the battery positive (+) lead to terminal 1 of the magnet clutch connector. Turn the magnet clutch on and off by connecting and disconnecting the battery negative (-) lead to and from the ground wire, and measure the clearance.

Standard clearance:

0.35 to 0.60 mm (0.014 to 0.024 in.)

Magnet clutch washer thickness:

0.1 mm (0.004 in.)
0.3 mm (0.012 in.)
0.5 mm (0.020 in.)

NOTICE:

Adjustment should be performed with 3 or fewer magnet clutch washers.

Remove the cooler compressor from the vise.