Steering Gear Removal

Steering. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Steering Gear Linkage. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE FRONT WHEELS

  2. REMOVE NO. 2 ENGINE UNDER COVER

  3. REMOVE NO. 1 ENGINE UNDER COVER

  4. REMOVE FRONT SIDE MEMBER TO FRONT SUSPENSION CROSSMEMBER BRACE

  5. REMOVE FRONT STABILIZER BAR

  6. DISCONNECT TIE ROD END SUB-ASSEMBLY LH

  7. DISCONNECT TIE ROD END SUB-ASSEMBLY RH

  8. DISCONNECT STEERING SLIDING YOKE

  9. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY

  10. DISCONNECT PRESSURE FEED TUBE ASSEMBLY

  11. DISCONNECT STEERING GEAR OUTLET RETURN TUBE

  12. REMOVE POWER STEERING LINK ASSEMBLY

Steering Gear -- Removal




1. REMOVE FRONT WHEELS


2. REMOVE NO. 2 ENGINE UNDER COVER
  1. Remove the 4 bolts and under cover.



3. REMOVE NO. 1 ENGINE UNDER COVER
  1. Remove the 4 bolts and under cover.



4. REMOVE FRONT SIDE MEMBER TO FRONT SUSPENSION CROSSMEMBER BRACE
  1. Remove the 10 bolts and 2 crossmember braces.



5. REMOVE FRONT STABILIZER BAR
(HILUX_TGN26 RM0000010OY00XX.html)


6. DISCONNECT TIE ROD END SUB-ASSEMBLY LH
  1. Remove the cotter pin and nut.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Steering Gear Linkage.Steering Gear.Steering Gear  Removal
  1. Using SST, disconnect the tie rod end from the steering knuckle arm.

    SST
    09628-00011


7. DISCONNECT TIE ROD END SUB-ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


8. DISCONNECT STEERING SLIDING YOKE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Steering Gear Linkage.Steering Gear.Steering Gear  Removal
  1. Loosen the bolt labeled A.

  1. Place matchmarks on the steering sliding yoke and steering intermediate shaft.

    Text in Illustration
    *1
    Matchmark
  1. Remove the bolt labeled B.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Disconnect the steering sliding yoke from the steering intermediate shaft.



9. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Steering Gear Linkage.Steering Gear.Steering Gear  Removal
  1. Place matchmarks on the intermediate shaft and steering link.

    Text in Illustration
    *1
    Matchmark


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the bolt.

  1. Remove the intermediate shaft from the steering link.



10. DISCONNECT PRESSURE FEED TUBE ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Steering Gear Linkage.Steering Gear.Steering Gear  Removal
  1. Using a union nut wrench, loosen the flare nut and disconnect the pressure feed tube.

    Text in Illustration
    *1
    Union Nut Wrench


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the bolt and disconnect the pressure feed tube from the steering link.



11. DISCONNECT STEERING GEAR OUTLET RETURN TUBE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Detach the clip and disconnect the return hose.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Steering Gear Linkage.Steering Gear.Steering Gear  Removal
  1. Using a union nut wrench, disconnect the outlet return tube.

    Text in Illustration
    *1
    Union Nut Wrench


12. REMOVE POWER STEERING LINK ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Fix the 2 nuts in place and remove the 2 bolts. Then remove the link from the frame.

    NOTICE:
    Never turn the nut. Be sure to turn the bolt.
    HINT:
    Removal of the link may be easier if the following is performed: 1) remove the differential mount, and 2) slide the differential toward the rear of the vehicle.