Steering Gear Installation

Steering. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Steering Gear Linkage. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL POWER STEERING LINK ASSEMBLY

  2. INSTALL FRONT STABILIZER BAR

  3. CONNECT STEERING GEAR OUTLET RETURN TUBE

  4. CONNECT PRESSURE FEED TUBE ASSEMBLY

  5. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY

  6. CONNECT STEERING SLIDING YOKE

  7. CONNECT TIE ROD END SUB-ASSEMBLY LH

  8. CONNECT TIE ROD END SUB-ASSEMBLY RH

  9. INSTALL FRONT SIDE MEMBER TO FRONT SUSPENSION CROSSMEMBER BRACE

  10. INSTALL NO. 1 ENGINE UNDER COVER

  11. INSTALL NO. 2 ENGINE UNDER COVER

  12. INSTALL FRONT WHEELS

  13. ADD POWER STEERING FLUID

  14. ADJUST POWER STEERING FLUID

  15. CHECK POWER STEERING FLUID LEAK

  16. ADJUST FRONT WHEEL ALIGNMENT

Steering Gear -- Installation




1. INSTALL POWER STEERING LINK ASSEMBLY

  1. Install the steering link with the 2 bolts and 2 nuts.

    Torque:
    95 N*m{969 kgf*cm, 70 ft.*lbf}
    HINT:
    If necessary, return the differential to its original position and install the differential mount.


2. INSTALL FRONT STABILIZER BAR
(HILUX_TGN26 RM0000010OV00XX.html)


3. CONNECT STEERING GEAR OUTLET RETURN TUBE

  1. Using a union nut wrench, connect the outlet return tube.

    Torque:
    44 N*m{449 kgf*cm, 33 ft.*lbf}
    NOTICE:
    Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (HILUX_TGN26 RM000004QR1006X.html).

  1. Install the hose with the clip.



4. CONNECT PRESSURE FEED TUBE ASSEMBLY

  1. Install the pressure feed tube to the steering link with the bolt.

    Torque:
    28 N*m{286 kgf*cm, 21 ft.*lbf}

  1. Using a union nut wrench, tighten the flare nut and connect the pressure feed tube.

    Torque:
    44 N*m{449 kgf*cm, 33 ft.*lbf}
    NOTICE:
    Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (HILUX_TGN26 RM000004QR1006X.html).


5. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY

  1. Align the matchmarks on the steering intermediate shaft and steering link.

  1. Install the bolt.

    Torque:
    35 N*m{357 kgf*cm, 26 ft.*lbf}


6. CONNECT STEERING SLIDING YOKE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Steering Gear Linkage.Steering Gear.Steering Gear Installation

  1. Align the matchmarks on the steering sliding yoke and steering intermediate shaft, and connect the steering sliding yoke to the steering intermediate shaft.

    Text in Illustration
    *1
    		Matchmark

  1. Install the bolt labeled B.

    Torque:
    35 N*m{357 kgf*cm, 26 ft.*lbf}

  1. Tighten the bolt labeled A.

    Torque:
    35 N*m{357 kgf*cm, 26 ft.*lbf}


7. CONNECT TIE ROD END SUB-ASSEMBLY LH

  1. Connect the tie rod end to the steering knuckle arm with the nut.

    Torque:
    91 N*m{928 kgf*cm, 67 ft.*lbf}

  1. Install a new cotter pin.

    NOTICE:
    If the holes for the cotter pin are not aligned, tighten the nut an additional 60°.


8. CONNECT TIE ROD END SUB-ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


9. INSTALL FRONT SIDE MEMBER TO FRONT SUSPENSION CROSSMEMBER BRACE

  1. Install the 2 crossmember braces with the 10 bolts.

    Torque:
    50 N*m{510 kgf*cm, 37 ft.*lbf}


10. INSTALL NO. 1 ENGINE UNDER COVER

  1. Install the under cover with the 4 bolts.

    Torque:
    28 N*m{286 kgf*cm, 21 ft.*lbf}


11. INSTALL NO. 2 ENGINE UNDER COVER

  1. Install the under cover with the 4 bolts.

    Torque:
    28 N*m{286 kgf*cm, 21 ft.*lbf}


12. INSTALL FRONT WHEELS
Torque:
105 N*m{1071 kgf*cm, 77 ft.*lbf}


13. ADD POWER STEERING FLUID


14. ADJUST POWER STEERING FLUID
(HILUX_TGN26 RM00000138601YX.html)


15. CHECK POWER STEERING FLUID LEAK


16. ADJUST FRONT WHEEL ALIGNMENT
(HILUX_TGN26 RM0000037JW00RX.html)