Vane Pump (For Tr Series Engine) Disassembly

Steering. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Power Assist Systems. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. SECURE VANE PUMP ASSEMBLY

  2. REMOVE FLOW CONTROL VALVE

  3. REMOVE POWER STEERING OIL PRESSURE SWITCH

  4. REMOVE REAR HOUSING

  5. REMOVE SHAFT WITH PULLEY

  6. REMOVE VANE PUMP ROTOR

  7. REMOVE VANE PUMP CAM RING

  8. REMOVE FRONT VANE PUMP SIDE PLATE

  9. REMOVE VANE PUMP HOUSING OIL SEAL

Vane Pump (For Tr Series Engine) -- Disassembly


NOTICE:
  1. When using a vise, place aluminum plates between the part and vise.
  2. When using a vise, do not overtighten it.


1. SECURE VANE PUMP ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Power Assist Systems.Power Steering System.Vane Pump (For Tr Series Engine)  Disassembly
  1. Using SST, secure the vane pump between aluminum plates in a vise, as shown in the illustration.

    SST
    09630-00014(09631-00132)


2. REMOVE FLOW CONTROL VALVE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Power Assist Systems.Power Steering System.Vane Pump (For Tr Series Engine)  Disassembly
  1. Using a 27 mm socket wrench, remove the pressure port union from the front housing.

  1. Using a screwdriver, remove the O-ring from the pressure port union.

  1. Remove the flow control valve from the front housing.

  1. Remove the compression spring from the front housing.



3. REMOVE POWER STEERING OIL PRESSURE SWITCH
  1. Remove the oil pressure switch from the front housing.

  1. Remove the O-ring from the oil pressure switch.



4. REMOVE REAR HOUSING


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Power Assist Systems.Power Steering System.Vane Pump (For Tr Series Engine)  Disassembly
  1. Remove the 4 bolts and rear housing from the front housing.

  1. Remove the O-ring from the rear housing.



5. REMOVE SHAFT WITH PULLEY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Power Assist Systems.Power Steering System.Vane Pump (For Tr Series Engine)  Disassembly
  1. Using a screwdriver, remove the shaft snap ring from the shaft with pulley.

  1. Remove the shaft with pulley from the rear housing.



6. REMOVE VANE PUMP ROTOR
  1. Remove the 10 vane pump plates from the vane pump rotor.

    NOTICE:
    Be careful not to drop the vane pump plates.
  1. Remove the vane pump rotor from the front housing.



7. REMOVE VANE PUMP CAM RING


8. REMOVE FRONT VANE PUMP SIDE PLATE
  1. Remove the front vane pump side plate from the front housing.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Power Assist Systems.Power Steering System.Vane Pump (For Tr Series Engine)  Disassembly
  1. Remove the No. 1 O-ring from the side plate.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Power Assist Systems.Power Steering System.Vane Pump (For Tr Series Engine)  Disassembly
  1. Remove the No. 2 O-ring from the front housing.



9. REMOVE VANE PUMP HOUSING OIL SEAL


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Power Assist Systems.Power Steering System.Vane Pump (For Tr Series Engine)  Disassembly
  1. Using a screwdriver, pry out the oil seal.

    HINT:
    Tape the screwdriver tip before use.