Oil Pump Inspection

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Gr-Fe Lubrication. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSPECT OIL PUMP RELIEF VALVE

  2. INSPECT OIL PUMP ROTOR SET

Oil Pump -- Inspection



1. INSPECT OIL PUMP RELIEF VALVE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Lubrication.Lubrication System.Oil Pump  Inspection
  1. Coat the valve with engine oil, and then check that it falls smoothly into the valve hole by its own weight.
    If the valve does not fall smoothly, replace the oil pump cover.



2. INSPECT OIL PUMP ROTOR SET


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Lubrication.Lubrication System.Oil Pump  Inspection
  1. Place the drive and driven rotors into the timing chain cover with the Alignment marks facing upward.

    Text in Illustration
    *1
    Alignment Mark


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Lubrication.Lubrication System.Oil Pump  Inspection
  1. Check the rotor tip clearance.

    1. Using a feeler gauge, measure the clearance between the drive and driven rotor tips.

      Standard tip clearance:
      0.06 to 0.16 mm (0.00236 to 0.00630 in.)
      Maximum tip clearance:
      0.16 mm (0.00630 in.)
      If the clearance is more than the maximum, replace the rotors as a set.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Lubrication.Lubrication System.Oil Pump  Inspection
  1. Check the rotor side clearance.

    1. Using a feeler gauge and precision straightedge, measure the clearance between the rotors and precision straightedge.

      Standard side clearance:
      0.03 to 0.09 mm (0.00118 to 0.00354 in.)
      Maximum side clearance:
      0.09 mm (0.00354 in.)
      If the clearance is more than the maximum, replace the rotors as a set. If necessary, replace the timing chain cover sub-assembly.


  1. Check the rotor body clearance.



      Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Lubrication.Lubrication System.Oil Pump  Inspection
    1. Using a feeler gauge, measure the clearance between the driven rotor and body.

      Standard body clearance:
      0.250 to 0.325 mm (0.00984 to 0.0128 in.)
      Maximum body clearance:
      0.325 mm (0.0128 in.)
      If the clearance is more than the maximum, replace the rotors as a set. If necessary, replace the timing chain cover sub-assembly.