Intercooler (W/ Glow Plug Controller) Installation

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Kd-Ftv Intake Exhaust. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL INTERCOOLER ASSEMBLY

  2. INSTALL INTAKE AIR TEMPERATURE SENSOR

  3. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

Intercooler (W/ Glow Plug Controller) -- Installation



1. INSTALL INTERCOOLER ASSEMBLY
  1. Install a new gasket and the intake air connector with the 4 bolts.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}
  1. Install a new No. 2 air hose.

  1. Install the intercooler with the 4 bolts.

    Torque:
    12 N*m{122 kgf*cm, 9 ft.*lbf}
  1. Tighten the 2 hose clamps of the No. 2 air hose.

    Torque:
    6.5 N*m{66 kgf*cm, 58 in.*lbf}
  1. Tighten the 2 hose clamps of the No. 1 air hose.

    Torque:
    6.5 N*m{66 kgf*cm, 58 in.*lbf}


2. INSTALL INTAKE AIR TEMPERATURE SENSOR
  1. Using a 22 mm deep socket wrench, install a new gasket and the intake air temperature sensor.

    Torque:
    29 N*m{300 kgf*cm, 22 ft.*lbf}
  1. Connect the intake air temperature sensor connector.



3. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
  1. Install the No. 1 engine cover with the 3 bolts and 2 cap nuts.

    Torque:
    7.0 N*m{71 kgf*cm, 62 in.*lbf}