Front Door Belt Moulding Installation

Vehicle Exterior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Exterior Panels Trim. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL FRONT DOOR OUTER GLASS WEATHERSTRIP ASSEMBLY LH

  2. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH

  3. INSTALL FRONT DOOR SERVICE HOLE COVER LH

  4. INSTALL FRONT DOOR NO. 1 TRIM BRACKET

  5. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH

  6. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH

  7. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

  8. INSTALL DOOR PULL HANDLE

  9. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH LH

  10. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (w/ Power Window)

  11. INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

  12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Power Window)

Front Door Belt Moulding -- Installation


HINT:
  1. Use the same procedure for RHD and LHD vehicles.
  2. The procedure listed below is for LHD vehicles.
  3. Use the same procedure for the RH and LH sides.
  4. The procedure listed below is for the LH side.


1. INSTALL FRONT DOOR OUTER GLASS WEATHERSTRIP ASSEMBLY LH
  1. Attach the 5 claws to install the front door outer glass weatherstrip.



2. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH
  1. w/ Power Window:

    1. Temporarily install the power window regulator master switch assembly with front door armrest base panel.

    2. Connect the cable to the negative (-) battery terminal.

    3. Operate the front door window regulator so that the front door glass can be installed.

    4. Disconnect the cable from the negative (-) battery terminal.

      NOTICE:
      When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR300CX.html).
    5. Remove the power window regulator master switch assembly with front door armrest base panel.

  1. w/o Power Window:

    1. Temporarily install the front door window regulator handle.

    2. Operate the front door window regulator so that the front door glass can be installed.

    3. Remove the front door window regulator handle.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Exterior Panels Trim.Front Bumper.Front Door Belt Moulding  Installation
  1. Insert the front door glass into the front door panel along the front door glass run as indicated by the arrows in the order shown in the illustration.

  1. Install the front door glass with the 2 bolts.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}


3. INSTALL FRONT DOOR SERVICE HOLE COVER LH
  1. Apply new butyl tape to the front door panel.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Exterior Panels Trim.Front Bumper.Front Door Belt Moulding  Installation
  1. Pass the front door inside locking cable, front door lock remote control cable and wire harness through a new front door service hole cover, and then install the front door service hole cover using the reference points on the front door panel.

    Text in Illustration
    *a
    Reference Point


4. INSTALL FRONT DOOR NO. 1 TRIM BRACKET
  1. Install the front door No. 1 trim bracket with the 2 screws.



5. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH
  1. Connect the front door inside locking cable and front door lock remote control cable to the front door inside handle.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Attach the 2 guides as indicated by the arrow in the illustration, and then attach the claw to install the front door inside handle.



6. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Exterior Panels Trim.Front Bumper.Front Door Belt Moulding  Installation
  1. Attach the claw and install the outer rear view mirror assembly LH with the 3 nuts.

    Torque:
    8.0 N*m{82 kgf*cm, 71 ft.*lbf}
  1. w/ Power Mirror Control System:
    Connect the connector.



7. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH
  1. for Double Cab:

    1. Attach the 8 clips to install the front door trim board.

    2. Install the screw and clip.

  1. for Single Cab, for Extra Cab:

    1. Attach the 9 clips to install the front door trim board.

    2. Install the screw and clip.



8. INSTALL DOOR PULL HANDLE
  1. Install the door pull handle with the screw.



9. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH LH
  1. Attach the 2 clips to install the front door lower frame bracket garnish.



10. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (w/ Power Window)
  1. Connect the connector.

  1. Attach the 4 claws and 2 clips to install the power window regulator switch assembly with front door armrest base panel.



11. INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)
  1. Temporarily install the front door window regulator handle, fully close the window, and then remove the front door window regulator handle.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Exterior Panels Trim.Front Bumper.Front Door Belt Moulding  Installation
  1. Install the plate and snap ring to the front door window regulator handle.

  1. Install the front door window regulator handle to the front door window regulator as shown in the illustration.

    Text in Illustration
    *1
    Snap Ring
    *2
    Plate
    *a
    Front Side
    Standard:
    Area
    Specified Condition
    A
    18 to 42°


12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Power Window)
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR300CX.html).