Windshield Glass Installation

Apply Primer G to the glass where the stoppers will be installed.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Install 2 new No. 2 windshield glass stoppers to the glass as shown in the illustration.

Specification:

Area	Measurement
a	7.7 mm (0.303 in.)
b	40.0 mm (1.58 in.)

Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

Apply Primer G to the glass where the glass adhesive dams will be installed.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Remove the peeling paper from a new No. 2 window glass adhesive part of the dam. Install the No. 2 window glass adhesive dam (adhesive side) to the glass (Primer G area), but exclude the spacer area as shown in the illustration.

Specification:

Area	Measurement
a	7.0 mm (0.276 in.)

Apply Primer G to the glass where the glass adhesive dams will be installed.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Remove the peeling paper from the adhesive part of a new window glass adhesive dam. Install the window glass adhesive dam (adhesive side) to the glass (Primer G area), but exclude the spacer area as shown in the illustration.

Specification:

Area	Measurement
a	7.0 mm (0.276 in.)

Position the windshield glass.

1. Using suction cups, place the glass in the correct position.
   

2. Check that the entire contact surface of the glass rim is perfectly even.
   

3. Place matchmarks on the glass and vehicle body at the locations indicated in the illustration.
   

   HINT:

   1. Placing matchmarks is only necessary when installing new glass. If it the glass is being reused, matchmarks should already be present.
      
   2. When reusing the glass, check and correct the matchmark positions.
      

   NOTICE:

   Check that the stoppers are attached to the vehicle body correctly.

4. Using suction cups, remove the glass.
   

   Text in Illustration

   *1

   Matchmark

Using a brush, apply Primer M to the exposed part of the vehicle body.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Do not apply primer to the adhesive.
   
3. Throw away any leftover primer.
   
4. Do not apply too much primer.
   

Using a brush or sponge, apply Primer G to the contact surface of the glass.

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Apply adhesive to the glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

1. Cut off the tip of a cartridge nozzle as shown in the illustration.
   

   HINT:

   After cutting off the tip, use all adhesive within the time written in the table below.

   Usage Time Frame:

   Temperature	Usage Time Frame
   35°C (95°F)	15 minutes
   20°C (68°F)	1 hour 40 minutes
   5°C (41°F)	8 hours

2. Load a sealer gun with the cartridge.
   





3. Apply adhesive to the glass as shown in the illustration.
   
   

   
   
   
   
   

   Text in Illustration

   *1	Adhesive Center Line	*2	Adhesive
   *a	Backside	-	-

   Specification:

   Area	Measurement
   a	12.0 mm (0.472 in.)
   b	8.0 mm (0.315 in.)
   c	3.0 mm (0.118 in.)
   d	18.3 mm (0.720 in.)

Install the windshield glass to the vehicle body.

1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
   

2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
   

   NOTICE:

   1. Check that the stoppers are attached to the vehicle body correctly.
      
   2. Check that the vehicle body and glass have a small gap between them.
      

3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
   

   Text in Illustration

   *1

   Matchmark

Using a brush or sponge, apply Primer G to the glass where a new outer upper windshield moulding will be installed.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Align the marks on the moulding with the ceramic notches and install a new outer upper windshield moulding before the adhesive dries.

NOTICE:

Do not drive the vehicle for the amount of time written in the table below.

Minimum Time:

Temperature	Minimum Time Prior to Driving Vehicle
35°C (95°F)	1 hour 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

Conduct a leak test after the adhesive has completely hardened.

Seal any leaks with auto glass sealer.

Install the inner rear view mirror assembly in the direction of the white arrow.

Install the cover as shown in the illustration.

Install the assist grip with the 2 screws.

Attach the 4 claws to close the 2 covers.

Attach the 2 claws to install the visor holder.

Install the screw.

Install the visor with the 2 screws.

Attach the guide.

Connect the connector.

Install the 2 screws to install the No. 1 room light assembly.

Attach the 4 claws to install the lens.

Connect the connector.

Attach the 2 guides.

Install the 2 screws to install the map light assembly.

Attach the 2 guides and 2 clips to install the front pillar garnish.

Install the front assist grip with the 2 screws.

Attach the 2 claws to install the front No. 1 assist grip plug.

Align the paint mark on the rear door opening trim with the mark position on the vehicle and install the rear door opening trim as shown in the illustration.

Attach the 5 claws and 5 guides to install the cowl top ventilator louver RH.

Install the clip.

Attach the 5 guides to install the cowl top ventilator louver LH.

Install the clip.

Attach the 9 clips to install the seal.

Operate the wiper and stop the front wiper motor and link at the automatic stop position:

Clean the wiper arm serrations.

When reusing the front wiper motor and link assembly:

1. Clean the wiper pivot serrations with a wire brush.
   

Position the blade tip within the range shown in the illustration.

HINT:

The blade position is indicated by the mark on the glass.

Install the front wiper arm and blade assembly RH with the nut.

Torque:

20.5 N*m{209 kgf*cm, 15 ft.*lbf}

HINT:

Hold the arm hinge by hand when tightening the nut.

Operate the wiper and stop the front wiper motor and link at the automatic stop position:

Clean the wiper arm serrations.

When reusing the front wiper motor and link assembly:

1. Clean the wiper pivot serrations with a wire brush.
   

Position the blade tip within the range shown in the illustration.

HINT:

The blade position is indicated by the mark on the glass.

Install the front wiper arm and blade assembly LH with the nut.

Torque:

20.5 N*m{209 kgf*cm, 15 ft.*lbf}

HINT:

Hold the arm hinge by hand when tightening the nut.

Operate the front wipers while spraying washer fluid on the windshield glass. Make sure that the front wipers function properly and the wipers do not come into contact with the vehicle body.

Install the front wiper arm head cap.

HINT:

Use the same procedure for both front wiper arm head caps.