Rear Door Lock Removal

Vehicle Interior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Door Lock. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE DOOR PULL HANDLE

  4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

  5. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

  6. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH

  7. REMOVE REAR DOOR NO. 2 TRIM BRACKET

  8. REMOVE REAR DOOR SERVICE HOLE COVER LH

  9. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH

  10. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH

  11. REMOVE REAR DOOR GLASS RUN LH

  12. REMOVE REAR DOOR LOCK ASSEMBLY LH

  13. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

  14. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH

Rear Door Lock -- Removal


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.


1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (HILUX_TGN26 RM000004QR1006X.html).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR300CX.html).


3. REMOVE DOOR PULL HANDLE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the screw and door pull handle.



4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Using a moulding remover, detach the 2 clips and 2 claws.

  1. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.



5. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the clip and screw.

  1. Detach the 9 clips and remove the rear door trim board.



6. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Door Lock.Power Door Lock Control System.Rear Door Lock Removal

  1. Detach the claw and 2 guides as indicated by the arrows in the order shown in the illustration.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Disconnect the rear door inside locking cable and rear door lock remote control cable and remove the rear door inside handle.



7. REMOVE REAR DOOR NO. 2 TRIM BRACKET


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the 2 screws and rear door No. 2 trim bracket.



8. REMOVE REAR DOOR SERVICE HOLE COVER LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. w/ Rear Speaker:
    Pull out the rear door inside locking cable, rear door lock remote control cable and wire harness from the rear door service hole cover, and then remove the rear door service hole cover.

    HINT:
    Remove any remaining butyl tape from the rear door panel.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. w/o Rear Speaker:
    Pull out the rear door inside locking cable and rear door lock remote control cable from the rear door service hole cover, and then remove the rear door service hole cover.

    HINT:
    Remove any remaining butyl tape from the rear door panel.


9. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Partially remove the rear door glass run as shown in the illustration.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the 2 bolts.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the rear door window division bar together with the rear door glass run as shown in the illustration.

  1. Remove the rear door window division bar from the rear door glass run.



10. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH

  1. w/ Power Window:

    1. Temporarily install the rear power window regulator switch assembly with rear door armrest base panel.

    2. Connect the cable to the negative (-) battery terminal.

    3. Move the rear door glass so that the rear door glass channel can be seen.

    4. Disconnect the cable from the negative (-) battery terminal.

      NOTICE:
      When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR3009X.html).

    5. Remove the rear power window regulator switch assembly with rear door armrest base panel.

  1. w/o Power Window:

    1. Temporarily install the rear door window regulator handle.

    2. Move the rear door glass so that the rear door glass channel can be seen.

    3. Remove the rear door window regulator handle.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the rear door glass from the rear door window regulator assembly as shown in the illustration.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Door Lock.Power Door Lock Control System.Rear Door Lock Removal

  1. Remove the rear door glass by passing it through the cutout of the rear door panel in the direction indicated by the arrow in the illustration.

    NOTICE:
    Do not damage the door glass.
    Text in Illustration
    *a
    		Rear Door Panel Cutout


11. REMOVE REAR DOOR GLASS RUN LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the front side of the rear door glass run.



12. REMOVE REAR DOOR LOCK ASSEMBLY LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Door Lock.Power Door Lock Control System.Rear Door Lock Removal

  1. Detach the claw and disconnect the rear door lock remote control cable assembly from the door lock link clamp.

  1. Detach the claw and disconnect the rear door inside locking cable assembly from the door lock link clamp.

    Text in Illustration
    *1
    		Rear Door Inside Locking Cable Assembly LH
    *2
    		Rear Door Lock Remote Control Cable Assembly
    *3
    		Door Lock Link Clamp

  1. Disconnect the connector.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Using a T30 "TORX" wrench, remove the 3 screws.

  1. Slide the rear door lock assembly downward, disconnect the rear door lock assembly from the door outside handle release plate, and remove the rear door lock assembly and cables as a unit.

  1. Remove the door lock wiring harness seal from the rear door lock assembly.



13. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the rear door lock remote control cable.



14. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Detach the 3 claws and open the cover.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the rear door inside locking cable.