Rear Door Lock Installation

Install the rear door lock remote control cable.

Install the rear door inside locking cable.

Attach the 3 claws to close the cover.

Install a new door lock wiring harness seal to the rear door lock assembly.

NOTICE:

1. When reusing the removed rear door lock assembly, replace the door lock wiring harness seal on the connector with a new one.
   
2. Do not allow grease or dust to adhere to the surface of the connector which contacts the door lock wiring harness seal.
   
3. Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may allow water into the connection. This may result in a malfunction of the rear door lock assembly.
   

Apply MP grease to the sliding parts of the rear door lock assembly.

Insert the rear door lock assembly into the rear door outside handle release plate, and set it on the rear door panel.

Check that the rear door outside handle release plate is securely connected to the rear door lock assembly.

Using a T30 "TORX" wrench, install the rear door lock assembly with the 3 screws.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Connect the door lock connector.

Attach the claw to connect the rear door lock remote control cable assembly to the door lock link clamp.

Attach the claw to connect the rear door inside locking cable assembly to the door lock link clamp.

w/ Power Window:

1. Temporarily install the rear power window regulator switch assembly with rear door armrest base panel.
   

2. Connect the cable to the negative (-) battery terminal.
   

3. Operate the rear door window regulator so that the rear door glass can be installed.
   

4. Disconnect the cable from the negative (-) battery terminal.
   

   NOTICE:

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR3003X.html).

5. Remove the rear power window regulator switch assembly with rear door armrest base panel.
   

w/o Power Window:

1. Temporarily install the rear door window regulator handle.
   

2. Operate the rear door window regulator so that the rear door glass can be installed.
   

3. Remove the rear door window regulator handle.
   

Install the front side of the rear door glass run.

Apply MP grease to the sliding area of the rear door glass channel as shown in the illustration.

Standard:

Area	Specified Condition
A	155 mm (6.10 in.)
B	30 mm (1.18 in.)

Install the rear door glass by passing it through the cutout of the rear door panel in the direction indicated by the arrow in the illustration.

NOTICE:

Do not damage the door glass.

Install the rear door glass channel to the rear door window regulator as shown in the illustration.

NOTICE:

Do not damage the door glass.

Align the rear door glass run with the rear door window division bar.

Install the rear door glass run together with the rear door window division bar with the 2 bolts.

Finish installing the rear door glass run.

w/ Rear Speaker:

1. Apply new butyl tape to the rear door panel.
   

2. Pass the rear door inside locking cable, rear door lock remote control cable and wire harness through a new rear door service hole cover, and then attach the rear door service hole cover using the reference points on the rear door panel.
   

   Text in Illustration

   *a	Reference Point

   NOTICE:

   1. Securely install the rear door service hole cover to prevent wrinkles and air bubbles.
      
   2. There should be no wrinkles or folds after installing the rear door service hole cover.
      
   3. After installing the rear door service hole cover, check the seal quality.
      

w/o Rear Speaker:

1. Apply new butyl tape to the rear door panel.
   

2. Pass the rear door inside locking cable and rear door lock remote control cable through a new rear door service hole cover, and then attach the rear door service hole cover using the reference points on the rear door panel.
   

   Text in Illustration

   *a	Reference Point

   NOTICE:

   1. Securely install the rear door service hole cover to prevent wrinkles and air bubbles.
      
   2. There should be no wrinkles or folds after installing the rear door service hole cover.
      
   3. After installing the rear door service hole cover, check the seal quality.
      

Install the rear door No. 2 trim bracket with the 2 screws.

Connect the rear door inside locking cable and rear door lock remote control cable to the rear door inside handle.

Attach the 2 guides as indicated by the arrow in the illustration, and then attach the claw to install the rear door inside handle.

Attach the 9 clips to install the rear door trim board.

Install the screw and clip.

Connect the connector.

Attach the 2 claws and 2 clips to install the rear power window regulator switch assembly with rear door armrest base panel.

Install the door pull handle with the screw.