Front Door Lock Installation

Install the front door lock remote control cable.

Install the front door inside locking cable.

Attach the 3 claws to close the cover.

Install a new door lock wiring harness seal to the front door lock assembly.

NOTICE:

1. When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the connector with a new one.
   
2. Do not allow grease or dust to adhere to the surface of the connector which contacts the door lock wiring harness seal.
   
3. Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may allow water into the connection. This may result in a malfunction of the front door lock assembly.
   

Apply MP grease to the sliding parts of the front door lock assembly.

Insert the front door lock open rod into the front door lock assembly.

Check that the front door lock open rod is securely connected to the front door lock assembly.

Using a T30 "TORX" wrench, install the front door lock assembly with the 3 screws.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Connect the door lock connector.

Attach the claw to connect the front door lock remote control cable assembly to the door lock link clamp.

Attach the claw to connect the front door inside locking cable assembly to the door lock link clamp.

Attach the 2 claws to install the front door outside handle cover to the door key cylinder.

Using a T30 "TORX" socket wrench, install the front door outside handle cover together with the door key cylinder with the screw.

Torque:

4.0 N*m{41 kgf*cm, 36 in.*lbf}

Install the hole plug.

Install the front door rear lower frame with the 2 nuts.

w/ Power Window:

1. Temporarily install the power window regulator master switch assembly with front door armrest base panel.
   

2. Connect the cable to the negative (-) battery terminal.
   

3. Operate the front door window regulator so that the front door glass can be installed.
   

4. Disconnect the cable from the negative (-) battery terminal.
   

   NOTICE:

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR3008X.html).

5. Remove the power window regulator master switch assembly with front door armrest base panel.
   

w/o Power Window:

1. Temporarily install the front door window regulator handle.
   

2. Operate the front door window regulator so that the front door glass can be installed.
   

3. Remove the front door window regulator handle.
   

Insert the front door glass into the front door panel along the front door glass run as indicated by the arrows in the order shown in the illustration.

Install the front door glass with the 2 bolts.

Torque:

8.0 N*m{82 kgf*cm, 71 in.*lbf}

Apply new butyl tape to the front door panel.

Pass the front door inside locking cable, front door lock remote control cable and wire harness through a new front door service hole cover, and then install the front door service hole cover using the reference points on the front door panel.

Install the front door No. 1 trim bracket with the 2 screws.

Connect the front door inside locking cable and front door lock remote control cable to the front door inside handle.

Attach the 2 guides as indicated by the arrow in the illustration, and then attach the claw to install the front door inside handle.

for Double Cab:

1. Attach the 8 clips to install the front door trim board.
   

2. Install the screw and clip.
   

for Single Cab:

1. Attach the 9 clips to install the front door trim board.
   

2. Install the screw and clip.
   

Connect the connector.

Attach the 4 claws and 2 clips to install the power window regulator switch assembly with front door armrest base panel.

Connect the connector.

Attach the 4 claws and 2 clips to install the power window regulator master switch assembly with front door armrest base panel.

Install the door pull handle with the screw.

Attach the 2 clips to install the front door lower frame bracket garnish.