Vane Pump (For Kd Series Engine) Installation

Steering. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Power Assist Systems. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL VANE PUMP ASSEMBLY

  2. CONNECT PRESSURE FEED TUBE ASSEMBLY

  3. CONNECT OIL RESERVOIR TO PUMP HOSE

  4. ADD POWER STEERING FLUID

  5. ADJUST POWER STEERING FLUID

  6. CHECK FOR POWER STEERING FLUID LEAK

  7. INSTALL FRONT SIDE MEMBER TO FRONT SUSPENSION CROSSMEMBER BRACE

  8. INSTALL NO. 1 ENGINE UNDER COVER

  9. INSTALL NO. 2 ENGINE UNDER COVER

  10. INSTALL FRONT WHEEL LH

Vane Pump (For Kd Series Engine) -- Installation



1. INSTALL VANE PUMP ASSEMBLY

  1. Coat a new O-ring with MP grease and install it to the vane pump.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Power Assist Systems.Power Steering System.Vane Pump (For Kd Series Engine) Installation

  1. Install the pump with the 2 nuts.

    Torque:
    39 N*m{398 kgf*cm, 29 ft.*lbf}


2. CONNECT PRESSURE FEED TUBE ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Power Assist Systems.Power Steering System.Vane Pump (For Kd Series Engine) Installation

  1. Using a union nut wrench, connect the tube to the vane pump.

    Text in Illustration
    *1
    		Union Nut Wrench
    Torque:
    44 N*m{449 kgf*cm, 32 ft.*lbf}
    NOTICE:
    Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (HILUX_TGN26 RM000004QR1003X.html).


3. CONNECT OIL RESERVOIR TO PUMP HOSE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Power Assist Systems.Power Steering System.Vane Pump (For Kd Series Engine) Installation

  1. Connect the oil reservoir to pump hose with the clip.

    HINT:
    1. Connect the pump side of the hose so that the paint mark faces the front of the vehicle.
    2. Make sure the claw of the clamp on the pump side faces the front of the vehicle.

  1. Attach the 6 clips to install the front fender apron seal LH.



4. ADD POWER STEERING FLUID


5. ADJUST POWER STEERING FLUID
(HILUX_TGN26 RM00000138601AX.html)


6. CHECK FOR POWER STEERING FLUID LEAK


7. INSTALL FRONT SIDE MEMBER TO FRONT SUSPENSION CROSSMEMBER BRACE

  1. Install the crossmember brace with the 8 bolts.

    Torque:
    50 N*m{510 kgf*cm, 37 ft.*lbf}


8. INSTALL NO. 1 ENGINE UNDER COVER

  1. Install the engine under cover with the 4 bolts.

    Torque:
    28 N*m{286 kgf*cm, 21 ft.*lbf}


9. INSTALL NO. 2 ENGINE UNDER COVER

  1. Install the engine under cover with the 4 bolts.

    Torque:
    28 N*m{286 kgf*cm, 21 ft.*lbf}


10. INSTALL FRONT WHEEL LH
Torque:
105 N*m{1071 kgf*cm, 77 ft.*lbf}