Exhaust Pipe Removal

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
2Tr-Fe Intake Exhaust. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE TAILPIPE ASSEMBLY

  2. REMOVE CENTER EXHAUST PIPE ASSEMBLY

  3. REMOVE AIR FUEL RATIO SENSOR (w/ Secondary Air Injection System)

  4. REMOVE HEATED OXYGEN SENSOR (w/o Secondary Air Injection System)

  5. REMOVE HEATED OXYGEN SENSOR (w/ Secondary Air Injection System)

  6. REMOVE FRONT EXHAUST PIPE ASSEMBLY

Exhaust Pipe -- Removal


CAUTION:
  1. Wear protective gloves when removing the exhaust pipe assembly.
  2. The exhaust pipe assembly is extremely hot immediately after the engine has stopped.
  3. Confirm that the exhaust pipe assembly has cooled down before removing it.


1. REMOVE TAILPIPE ASSEMBLY
  1. Remove the 2 bolts and 2 nuts.

  1. Disconnect the tailpipe from the center exhaust pipe and remove the gasket.

  1. Remove the tailpipe from the exhaust pipe support.



2. REMOVE CENTER EXHAUST PIPE ASSEMBLY
  1. Remove the 2 bolts and 2 nuts.

  1. Disconnect the center exhaust pipe from the front exhaust pipe and remove the gasket.

  1. Remove the center exhaust pipe from the 3 exhaust pipe supports.



3. REMOVE AIR FUEL RATIO SENSOR (w/ Secondary Air Injection System)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Disconnect the air fuel ratio sensor connector.

  1. Detach the 3 wire harness clamps.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Intake Exhaust.Intake System.Exhaust Pipe  Removal
  1. Using SST, remove the air fuel ratio sensor.

    SST
    09224-00010


4. REMOVE HEATED OXYGEN SENSOR (w/o Secondary Air Injection System)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Disconnect the heated oxygen sensor connector.

  1. Detach the 3 wire harness clamps.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Intake Exhaust.Intake System.Exhaust Pipe  Removal
  1. Using SST, remove the heated oxygen sensor.

    SST
    09224-00010


5. REMOVE HEATED OXYGEN SENSOR (w/ Secondary Air Injection System)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Disconnect the heated oxygen sensor connector.

  1. Detach the sensor wire from the clamp.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Intake Exhaust.Intake System.Exhaust Pipe  Removal
  1. Using SST, remove the heated oxygen sensor.

    SST
    09224-00010


6. REMOVE FRONT EXHAUST PIPE ASSEMBLY
  1. Remove the 2 bolts and 2 compression springs.

  1. Disconnect the front exhaust pipe from the exhaust manifold and remove the gasket.

  1. Remove the front exhaust pipe from the exhaust pipe support.