Compressor (For 1Gr-Fe) Removal

Vehicle Interior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Heating Air Conditioning. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  2. REMOVE FAN AND GENERATOR V BELT

  3. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

  4. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

  5. REMOVE COOLER COMPRESSOR ASSEMBLY

Compressor (For 1Gr-Fe) -- Removal



1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
  1. Start the engine.

  1. Operate the cooler compressor under the conditions shown below:

    Item
    Condition
    Engine Speed
    Idling
    Operating Time
    3 minutes or more
    A/C Switch Status
    On
    Blower Switch Status
    HI
    Set Temperature
    MAX COOL
    This causes most of the compressor oil from the various components of the A/C system to collect in the A/C compressor.
    NOTICE:
    It is not necessary to operate the cooler compressor if the A/C does not operate because of compressor lock, etc.
  1. Stop the engine.

  1. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

    HINT:
    Use the refrigerant recovery unit in accordance with the manufacturer's instruction manual.


2. REMOVE FAN AND GENERATOR V BELT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Compressor (For 1Gr-Fe)  Removal
  1. While turning the belt tensioner counterclockwise, align the service hole for the belt tensioner and the belt tensioner fixing position, and then insert a bar with a diameter of 6.0 mm (0.236 in.) into the service hole to fix the belt tensioner in place.

    HINT:
    The pulley bolt for the belt tensioner has a left-hand thread.
  1. Remove the fan and generator V belt.



3. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the bolt and disconnect the suction hose from the compressor.

  1. Remove the O-ring from the suction hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.


4. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the bolt and disconnect the discharge hose from the compressor.

  1. Remove the O-ring from the discharge hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.


5. REMOVE COOLER COMPRESSOR ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Disconnect the connector.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 4 bolts and compressor.