Compressor (For 2Tr-Fe) Removal

Vehicle Interior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Heating Air Conditioning. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  2. REMOVE FAN AND GENERATOR V BELT

  3. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

  4. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

  5. REMOVE COOLER COMPRESSOR ASSEMBLY

Compressor (For 2Tr-Fe) -- Removal



1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  1. Start the engine.

  1. Operate the cooler compressor under the conditions shown below:

    Item
    		Condition
    Engine Speed
    		Idling
    Operating Time
    		3 minutes or more
    A/C Switch Status
    		On
    Blower Switch Status
    		HI
    Set Temperature
    		MAX COOL
    This causes most of the compressor oil from the various components of the A/C system to collect in the A/C compressor.
    NOTICE:
    It is not necessary to operate the cooler compressor if the A/C does not operate because of compressor lock, etc.

  1. Stop the engine.

  1. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

    HINT:
    Use the refrigerant recovery unit in accordance with the manufacturer's instruction manual.


2. REMOVE FAN AND GENERATOR V BELT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Compressor (For 2Tr-Fe) Removal

  1. Use the hexagon-shaped part indicated by the arrow in the illustration to move the tensioner pulley downward and decrease the tension in the fan and generator V belt. Then remove the fan and generator V belt.

    NOTICE:
    When removing the fan and generator V belt, do not use the idle pulley's bolt.
    HINT:
    After removing the fan and generator V belt, move the tensioner upward as far as possible.


3. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the bolt and disconnect the suction hose sub-assembly from the compressor.

  1. Remove the O-ring from the suction hose sub-assembly.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.


4. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor.

  1. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.


5. REMOVE COOLER COMPRESSOR ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Disconnect the connector.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the 4 bolts and cooler compressor assembly.