Compressor (For 1Kd-Ftv, 2Kd-Ftv) Removal

Vehicle Interior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Heating Air Conditioning. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  2. REMOVE AIR CLEANER ASSEMBLY

  3. REMOVE FAN AND GENERATOR V BELT

  4. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

  5. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

  6. REMOVE COOLER COMPRESSOR ASSEMBLY

Compressor (For 1Kd-Ftv, 2Kd-Ftv) -- Removal



1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  1. Start the engine.

  1. Operate the cooler compressor under the conditions shown below:

    Item
    		Condition
    Engine Speed
    		Idling
    Operating Time
    		3 minutes or more
    A/C Switch Status
    		On
    Blower Switch Status
    		HI
    Set Temperature
    		MAX COOL
    This causes most of the compressor oil from the various components of the A/C system to collect in the A/C compressor.
    NOTICE:
    It is not necessary to operate the cooler compressor if the A/C does not operate because of compressor lock, etc.

  1. Stop the engine.

  1. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

    HINT:
    Use the refrigerant recovery unit in accordance with the manufacturer's instruction manual.


2. REMOVE AIR CLEANER ASSEMBLY

  1. Disconnect the mass air flow meter connector.

  1. Loosen the hose clamp.

  1. Remove the 2 bolts and air cleaner.



3. REMOVE FAN AND GENERATOR V BELT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Compressor (For 1Kd-Ftv, 2Kd-Ftv) Removal

  1. Rotate the tensioner pulley clockwise to loosen the belt and reduce the tension. Then remove the V belt.

    Text in Illustration
    *A
    		w/ Air Conditioning System
    *B
    		w/o Air Conditioning System
    *1
    		Cooler Compressor
    *2
    		Fan Pulley
    *3
    		Generator
    *4
    		Tensioner
    *5
    		Crankshaft Pulley


4. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the bolt and disconnect the suction hose sub-assembly from the compressor.

  1. Remove the O-ring from the suction hose sub-assembly.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.


5. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor.

  1. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.


6. REMOVE COOLER COMPRESSOR ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Disconnect the connector.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the 4 bolts and cooler compressor assembly.