Meter / Gauge System Fuel Receiver Gauge Malfunction

Vehicle Interior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Meter Gauge Display. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK HARNESS AND CONNECTOR (COMBINATION METER ASSEMBLY - FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY)

CHECK ENGINE TYPE

INSPECT FUEL TANK VENT TUBE SUB-ASSEMBLY OR FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

INSPECT FUEL SENDER GAUGE ASSEMBLY

INSPECT FUEL TANK VENT TUBE SUB-ASSEMBLY OR FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

INSPECT FUEL SENDER GAUGE ASSEMBLY

METER / GAUGE SYSTEM - Fuel Receiver Gauge Malfunction


DESCRIPTION

  1. The fuel sender gauge has a variable resistance mechanism. The resistance decreases when the fuel amount increases, and the resistance increases when the fuel amount decreases. The fuel receiver gauge changes based on the resistance of the fuel sender gauge.
NOTICE:
When the combination meter is removed or replaced, its connector is disconnected or fuel is added, the fuel receiver gauge display will return to normal within a maximum of 16 minutes after the ignition switch is turned to ON or when vehicle speed is input.

WIRING DIAGRAM


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Meter Gauge Display.Meter / Gauge System.Meter / Gauge System Fuel Receiver Gauge Malfunction


INSPECTION PROCEDURE

1.CHECK HARNESS AND CONNECTOR (COMBINATION METER ASSEMBLY - FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY)

  1. Disconnect the G19 combination meter assembly connector.

  1. Disconnect the L4 fuel suction with pump and gauge tube assembly*1, *3 or fuel vent tube sub-assembly*2 connector.

    1. *1: for 2TR-FE, 2TR-FBE
    2. *2: for 1KD-FTV, 2KD-FTV
    3. *3: for 1GR-FE

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    		Condition
    		Specified Condition
    G19-2 (ES) - L4-3 (FE)
    		Always
    		Below 1 Ω
    G19-3 (L) - L4-2 (FS)
    		Always
    		Below 1 Ω
    G19-2 (ES) - G19-3 (L)
    		Always
    		10 kΩ or higher
    G19-2 (ES) - Body ground
    		Always
    		10 kΩ or higher
    G19-3 (L) - Body ground
    		Always
    		10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


2.CHECK ENGINE TYPE

  1. Check the engine type.

    Result
    Result
    		Proceed to
    for 2TR-FBE
    		A
    except 2TR-FBE
    		B


B
Go to step 5
A


3.INSPECT FUEL TANK VENT TUBE SUB-ASSEMBLY OR FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Meter Gauge Display.Meter / Gauge System.Meter / Gauge System Fuel Receiver Gauge Malfunction

  1. Remove the fuel vent tube sub-assembly (HILUX_TGN26 RM00000347Z00FX.html).

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    		Condition
    		Specified Condition
    A-2 - B-1
    		Always
    		Below 1 Ω
    A-3 - B-2
    		Always
    		Below 1 Ω
    A-2 - A-3
    		Always
    		10 kΩ or higher
    Text in Illustration
    *a
    		Upper Side
    *b
    		Lower Side
    (to Fuel Sender Gauge Assembly)
    *c
    		Connector A
    *d
    		Connector B


NG
REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (HILUX_TGN26 RM00000347Z00FX.html)
OK


4.INSPECT FUEL SENDER GAUGE ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Meter Gauge Display.Meter / Gauge System.Meter / Gauge System Fuel Receiver Gauge Malfunction

  1. Remove the fuel sender gauge assembly (HILUX_TGN26 RM00000347Z00FX.html).

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    		Condition
    		Specified Condition
    1 - 2
    		Float position F (upper)
    		13.5 to 16.5 Ω
    Float position E (lower)
    		401.8 to 418.2 Ω
    Text in Illustration
    *a
    		Front view of wire harness connector
    (to Fuel Sender Gauge Assembly)
    *b
    		Float Position F (Upper)
    *c
    		Float Position E (Lower)


NG
REPLACE FUEL SENDER GAUGE ASSEMBLY (HILUX_TGN26 RM00000347Z00FX.html)
OK

REPLACE COMBINATION METER ASSEMBLY (HILUX_TGN26 RM000000THS029X.html)

5.INSPECT FUEL TANK VENT TUBE SUB-ASSEMBLY OR FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Meter Gauge Display.Meter / Gauge System.Meter / Gauge System Fuel Receiver Gauge Malfunction

  1. Remove the fuel suction with pump and gauge tube assembly.

    1. for 1KD-FTV (HILUX_TGN26 RM000004Q0O00AX.html)
    2. for 2KD-FTV (HILUX_TGN26 RM000004Q0O00BX.html)
    3. for 1GR-FE (HILUX_TGN26 RM000004PZI001X.html)
    4. for 2TR-FE (HILUX_TGN26 RM0000045MB00KX.html)

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    		Condition
    		Specified Condition
    A-2 - B-2
    		Always
    		Below 1 Ω
    A-3 - B-1
    		Always
    		Below 1 Ω
    A-2 - A-3
    		Always
    		10 kΩ or higher
    Text in Illustration
    *a
    		Upper Side
    *b
    		Lower Side
    (to Fuel Sender Gauge Assembly)
    *c
    		Connector A
    *d
    		Connector B
    Result
    Result
    		Proceed to
    OK
    		A
    NG (for 1KD-FTV)
    		B
    NG (for 2KD-FTV)
    		C
    NG (for 1GR-FE)
    		D
    NG (for 2TR-FE)
    		E


B
REPLACE FUEL TANK VENT TUBE SUB-ASSEMBLY (HILUX_TGN26 RM000004Q0O00AX.html)

C
REPLACE FUEL TANK VENT TUBE SUB-ASSEMBLY (HILUX_TGN26 RM000004Q0O00BX.html)

D
REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (HILUX_TGN26 RM000004PZI001X.html)

E
REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (HILUX_TGN26 RM0000045MB00KX.html)
A


6.INSPECT FUEL SENDER GAUGE ASSEMBLY
Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Meter Gauge Display.Meter / Gauge System.Meter / Gauge System Fuel Receiver Gauge Malfunction

  1. Remove the fuel sender gauge assembly.

    1. for 1KD-FTV (HILUX_TGN26 RM000004Q0O00AX.html)
    2. for 2KD-FTV (HILUX_TGN26 RM000004Q0O00BX.html)
    3. for 1GR-FE (HILUX_TGN26 RM000004PZI001X.html)
    4. for 2TR-FE (HILUX_TGN26 RM0000045MB00KX.html)

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    		Condition
    		Specified Condition
    1 - 2
    		Float position F (upper)
    		3 to 5 Ω
    Float position E (lower)
    		109 to 111 Ω
    Text in Illustration
    *a
    		Front view of wire harness connector
    (to Fuel Sender Gauge Assembly)
    *b
    		Float Position F (Upper)
    *c
    		Float Position E (Lower)
    Result
    Result
    		Proceed to
    OK
    		A
    NG (for 1KD-FTV)
    		B
    NG (for 2KD-FTV)
    		C
    NG (for 1GR-FE)
    		D
    NG (for 2TR-FE)
    		E


B
REPLACE FUEL SENDER GAUGE ASSEMBLY (HILUX_TGN26 RM000004Q0O00AX.html)

C
REPLACE FUEL SENDER GAUGE ASSEMBLY (HILUX_TGN26 RM000004Q0O00BX.html)

D
REPLACE FUEL SENDER GAUGE ASSEMBLY (HILUX_TGN26 RM000004PZI001X.html)

E
REPLACE FUEL SENDER GAUGE ASSEMBLY (HILUX_TGN26 RM0000045MB00KX.html)
A

REPLACE COMBINATION METER ASSEMBLY (HILUX_TGN26 RM000000THS029X.html)