Rear Crankshaft Oil Seal -- Installation |
1. INSTALL REAR CRANKSHAFT OIL SEAL |
Apply MP grease to the lip of a new rear crankshaft oil seal.
Using SST and a hammer, tap in the oil seal until its surface is flush with the rear oil seal retainer edge.
- SST
- 09518-36030
09950-70010(09951-07200)
- NOTICE:
- The acceptable depth from the top of the oil seal retainer is 0 to 0.8 mm (0 to 0.315 in.)
- Keep the lip free from foreign matter.
- Do not tap the oil seal at an angle.
- Make sure that the oil seal is properly installed.
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2. INSTALL FLYWHEEL SUB-ASSEMBLY |
Clean the bolts and their holes.
Apply adhesive to 2 or 3 threads at the end of each bolt.
- Adhesive:
- Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
Using SST, hold the crankshaft pulley.
- SST
- 09213-58014
09330-00021
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Install the flywheel to the crankshaft.
Install and uniformly tighten the 8 bolts in the sequence shown in the illustration.
- Torque:
- 178 N*m{1815 kgf*cm, 131 ft.*lbf}
- NOTICE:
- Do not start the engine for at least 1 hour after installation.
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3. INSTALL CLUTCH DISC ASSEMBLY |
Insert SST into the clutch disc. Then insert SST (together with the clutch disc) into the flywheel.
- SST
- 09301-00110
- NOTICE:
- Be sure to install the clutch disc so that it is facing in the correct direction.
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4. INSTALL CLUTCH COVER ASSEMBLY |
Align the matchmarks on the clutch cover and flywheel.
Text in Illustration *1 Matchmark
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Tighten the 6 bolts as described below.
Determine the first bolt to be tightened by choosing the bolt closest to the knock pin.
Uniformly tighten the 6 bolts in diametrically opposite pairs relative to the position of the first bolt. Use the illustration as a reference.
Lightly move SST up and down, and right and left.
- SST
- 09301-00110
Check that the disc is in the center, and then tighten the bolts.
- Torque:
- 19 N*m{195 kgf*cm, 14 ft.*lbf}
5. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY |
Using a dial indicator with a roller instrument, measure the diaphragm spring tip alignment.
- Maximum misalignment:
- 0.5 mm (0.020 in.)
If the misalignment is more than the maximum, use SST to adjust the diaphragm spring tip alignment.
- SST
- 09333-00013
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6. INSTALL MANUAL TRANSMISSION ASSEMBLY |
- for 2WD: (HILUX_TGN26 RM0000011B000RX.html)
- for 4WD: (HILUX_TGN26 RM0000011AJ00IX.html)