Front Axle Hub (For 4Wd And Pre-Runner) Installation

Drivetrain. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Axle And Differential. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL FRONT AXLE HUB OIL SEAL LH

  2. INSTALL FRONT AXLE HUB INNER BEARING LH (for 4WD)

  3. INSTALL FRONT AXLE HUB INNER BEARING LH (for Pre-Runner)

  4. INSTALL FRONT AXLE HUB ASSEMBLY

  5. INSTALL FRONT AXLE SHAFT NUT LH (for 4WD)

  6. INSTALL FRONT AXLE HUB GREASE CAP LH (for 4WD)

  7. INSTALL FRONT DISC

  8. CONNECT FRONT DISC BRAKE CYLINDER ASSEMBLY LH

  9. INSTALL FRONT SPEED SENSOR LH (w/ ABS)

  10. INSTALL FRONT WHEEL

  11. CHECK ABS SPEED SENSOR SIGNAL

Front Axle Hub (For 4Wd And Pre-Runner) -- Installation


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.


1. INSTALL FRONT AXLE HUB OIL SEAL LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Axle Hub (For 4Wd And Pre-Runner)  Installation
  1. Using a brass bar and hammer, tap in a new oil seal.

    NOTICE:
    Do not damage the spacer.


2. INSTALL FRONT AXLE HUB INNER BEARING LH (for 4WD)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Axle Hub (For 4Wd And Pre-Runner)  Installation
  1. Using SST and a press, press a new bearing into the axle hub.

    SST
    09649-17010
    NOTICE:
    Insert 4 bolts into the bearing before installing the the bearing to the axle hub.
  1. w/ ABS:
    Install the spacer and ABS rotor to the axle hub.

  1. w/o ABS:
    Install the 2 spacers to the axle hub.



3. INSTALL FRONT AXLE HUB INNER BEARING LH (for Pre-Runner)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Axle Hub (For 4Wd And Pre-Runner)  Installation
  1. Using SST and a press, press a new bearing into the axle hub.

    SST
    09649-17010
    NOTICE:
    Insert 4 bolts into the bearing before installing the bearing to the axle hub.
  1. w/ ABS:
    Install the sensor rotor to the axle hub.

  1. w/o ABS:
    Install the spacer to the axle hub.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Axle Hub (For 4Wd And Pre-Runner)  Installation
  1. Using SST, install a new adjusting nut.

    SST
    09607-26010
    Torque:
    274 N*m{2794 kgf*cm, 202 ft.*lbf}


4. INSTALL FRONT AXLE HUB ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Axle Hub (For 4Wd And Pre-Runner)  Installation
  1. Apply MP grease to a new O-ring.

  1. Install the O-ring to the axle hub.

  1. Install the dust cover and axle hub to the steering knuckle with the 4 bolts.

    Torque:
    80 N*m{816 kgf*cm, 59 ft.*lbf}


5. INSTALL FRONT AXLE SHAFT NUT LH (for 4WD)


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Axle Hub (For 4Wd And Pre-Runner)  Installation
  1. Clean the threaded parts on the drive shaft and axle shaft nut using a non-residue solvent.

  1. Install the shaft nut.

    Torque:
    235 N*m{2396 kgf*cm, 173 ft.*lbf}
  1. Install the adjusting cap and a new cotter pin.

    NOTICE:
    If the holes for the cotter pin are not aligned, tighten the nut an additional 60°.


6. INSTALL FRONT AXLE HUB GREASE CAP LH (for 4WD)
  1. Install a new grease cap to the axle hub.



7. INSTALL FRONT DISC


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Axle Hub (For 4Wd And Pre-Runner)  Installation
  1. Align the matchmarks and install the disc.

    Text in Illustration
    *1
    Matchmark
    HINT:
    When replacing the disc with a new one, select the installation position where the disc has the smallest runout.


8. CONNECT FRONT DISC BRAKE CYLINDER ASSEMBLY LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Axle Hub (For 4Wd And Pre-Runner)  Installation
  1. Connect the front disc brake cylinder to the steering knuckle with the 2 bolts.

    Torque:
    122 N*m{1244 kgf*cm, 90 ft.*lbf}


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Axle Hub (For 4Wd And Pre-Runner)  Installation
  1. Install the brake tube bracket to the steering knuckle with the bolt.

    Torque:
    29 N*m{296 kgf*cm, 21 ft.*lbf}


9. INSTALL FRONT SPEED SENSOR LH (w/ ABS)


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Axle Hub (For 4Wd And Pre-Runner)  Installation
  1. Install the speed sensor with the bolt.

    Torque:
    8.5 N*m{87 kgf*cm, 75 in.*lbf}
  1. Connect the 2 clamps.

  1. Install the speed sensor wire harness to the steering knuckle with the bolt.

    Torque:
    32 N*m{326 kgf*cm, 24 ft.*lbf}


10. INSTALL FRONT WHEEL
Torque:
105 N*m{1071 kgf*cm, 77 ft.*lbf}


11. CHECK ABS SPEED SENSOR SIGNAL
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