Rear Brake (For 2Wd) Installation

Brake. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Brake (Rear). Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY

  2. BLEED BRAKE LINE

  3. BLEED CLUTCH LINE

  4. INSTALL REAR WHEEL

  5. CHECK PARKING BRAKE LEVER TRAVEL

  6. ADJUST PARKING BRAKE LEVER TRAVEL

Rear Brake (For 2Wd) -- Installation


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The following procedure is for the LH side.


1. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY

  1. Install a new brake drum gasket and rear brake drum.



2. BLEED BRAKE LINE

  1. Remove the brake master cylinder reservoir filler cap assembly.

  1. Add brake fluid to keep the level between the MIN and MAX lines of the reservoir while bleeding the brakes.

    Fluid:
    SAE J1703 or FMVSS No. 116 DOT 3

  1. Remove the bleeder plug cap.

  1. Connect a vinyl tube to the bleeder plug.

  1. Depress the brake pedal several times, and then loosen the bleeder plug with the pedal depressed.*1

  1. When fluid stops coming out, tighten the bleeder plug, and then release the brake pedal.*2

  1. Repeat *1 and *2 until all air in the fluid is completely bled out.

  1. Tighten the bleeder plug completely.

    Torque:
    for Front Brake:
    11 N*m{110 kgf*cm, 8 ft.*lbf}
    for Rear Brake (for 4WD and Pre-Runner):
    10 N*m{102 kgf*cm, 7 ft.*lbf}
    for Rear Brake (for 2WD):
    11 N*m{112 kgf*cm, 8 ft.*lbf}

  1. Install the bleeder plug cap.

  1. Repeat the above procedure for each wheel to bleed the brake line.

  1. Check for brake fluid leaks.

  1. Check the brake fluid level in the reservoir (HILUX_TGN26 RM0000010K400VX.html).



3. BLEED CLUTCH LINE

  1. Remove the bleeder plug cap of the release cylinder.

  1. Connect a vinyl tube to the bleeder plug.

  1. Depress the clutch pedal several times, and then loosen the bleeder plug while the pedal is depressed.

  1. When fluid no longer comes out, tighten the bleeder plug, and then release the clutch pedal.

  1. Repeat the previous 2 steps until all the air in the fluid is completely bled.

  1. Tighten the bleeder plug.

    Torque:
    11 N*m{110 kgf*cm, 8 ft.*lbf}

  1. Install the bleeder plug cap.

  1. Check that all the air has been bled from the clutch line.



4. INSTALL REAR WHEEL
Torque:
152 N*m{1550 kgf*cm, 112 ft.*lbf}


5. CHECK PARKING BRAKE LEVER TRAVEL

  1. Pull the parking brake lever to fully engage the parking brake.

  1. Release the lever to disengage the parking brake.

  1. Slowly pull the parking brake lever all the way, and count the number of clicks.

    Standard parking brake lever travel when pulled with a force of 200 N (20 kgf, 45 lbf):
    7 to 9 clicks (for 4WD and Pre-Runner)


6. ADJUST PARKING BRAKE LEVER TRAVEL

  1. Completely release the parking brake lever.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake (Rear).Rear Brake (For 2Wd).Rear Brake (For 2Wd) Installation

  1. Loosen the lock nut.

    Text in Illustration
    *1
    		Lock Nut
    *2
    		No. 1 Parking Brake Cable Adjusting Nut

  1. Turn the No. 1 parking brake cable adjusting nut until the lever travel is correct.

  1. Tighten the lock nut.

    Torque:
    5.2 N*m{53 kgf*cm, 46 in.*lbf}
    HINT:
    If the lever travel cannot be fully adjusted with this procedure, proceed to the Adjust Parking Brake Turn Buckle procedure.