Front Brake (For 4Wd And Pre-Runner) Disassembly

Brake. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Brake (Front). Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE CYLINDER BOOT

  2. REMOVE FRONT DISC BRAKE PISTON

  3. REMOVE PISTON SEAL

  4. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP

  5. REMOVE FRONT DISC BRAKE BLEEDER PLUG

Front Brake (For 4Wd And Pre-Runner) -- Disassembly


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.


1. REMOVE CYLINDER BOOT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake (Front).Front Brake (For 2Wd).Front Brake (For 4Wd And Pre-Runner)  Disassembly
  1. Using a screwdriver, remove the 4 set rings and 4 cylinder boots from the disc brake cylinder.

    Text in Illustration
    *1
    Protective Tape
    HINT:
    Tape the screwdriver tip before use.
    NOTICE:
    Be careful not to damage the brake piston and disc brake cylinder.


2. REMOVE FRONT DISC BRAKE PISTON


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake (Front).Front Brake (For 2Wd).Front Brake (For 4Wd And Pre-Runner)  Disassembly
  1. Prepare a wooden plate to hold the pistons.

    Text in Illustration
    *a
    170 mm (6.70 in.)
    *b
    50 mm (1.97 in.)
    *c
    25 mm (0.99 in.)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Place the wooden plate between the pistons and insert a pad on one side.

  1. Use compressed air to remove the 4 pistons from the cylinder.

    CAUTION:
    Do not place your finger in front of the piston when using compressed air.
    NOTICE:
    Be careful not to spatter the brake fluid.


3. REMOVE PISTON SEAL


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake (Front).Front Brake (For 2Wd).Front Brake (For 4Wd And Pre-Runner)  Disassembly
  1. Using a screwdriver, remove the 4 piston seals from the cylinder.

    Text in Illustration
    *1
    Protective Tape
    NOTICE:
    Be careful not to damage the inner cylinder and cylinder groove.


4. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP


5. REMOVE FRONT DISC BRAKE BLEEDER PLUG