Front Lower Suspension Arm (For 4Wd And Pre-Runner) Installation

Suspension. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Front Suspension. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL FRONT SPRING BUMPER

  2. INSTALL LOWER BALL JOINT ASSEMBLY

  3. INSTALL FRONT NO. 2 LOWER ARM BUSH

  4. INSTALL FRONT NO. 1 LOWER ARM BUSH

  5. INSTALL FRONT LOWER BALL JOINT ATTACHMENT

  6. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH

  7. TEMPORARILY INSTALL FRONT SHOCK ABSORBER WITH COIL SPRING

  8. INSTALL FRONT WHEEL

  9. STABILIZE SUSPENSION

  10. TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH

  11. TIGHTEN FRONT SHOCK ABSORBER WITH COIL SPRING

  12. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Front Lower Suspension Arm (For 4Wd And Pre-Runner) -- Installation


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.


1. INSTALL FRONT SPRING BUMPER
  1. Install the front spring bumper to the vehicle.

    Torque:
    31 N*m{316 kgf*cm, 23 ft.*lbf}


2. INSTALL LOWER BALL JOINT ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Lower Suspension Arm (For 4Wd And Pre-Runner)  Installation
  1. Using SST and press, press in a new lower ball joint.

    SST
    09226-10010
    09631-32020
  1. Install a new snap ring.

    NOTICE:
    Make sure the snap ring is securely installed in the groove.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Lower Suspension Arm (For 4Wd And Pre-Runner)  Installation
  1. Pack the upper ball joint with MP grease No. 2.

    Text in Illustration
    *1
    MP grease No. 2
    Grease capacity:
    8.0 g (0.282 oz.)
  1. Apply MP grease to the locations shown in the illustration.

    NOTICE:
    Do not apply MP grease No. 2 to the tapered or threaded parts of the ball joint.
  1. Install a new dust cover to the lower arm.

  1. Install a new dust cover set ring.



3. INSTALL FRONT NO. 2 LOWER ARM BUSH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Lower Suspension Arm (For 4Wd And Pre-Runner)  Installation
  1. Using SST and a press, install a new bush.

    Text in Illustration
    *a
    Bush Positioning Protrusion
    SST
    09710-20011(09710-03081)
    09726-27012(09726-02041)
    NOTICE:
    Press the bush while making sure the bush positioning protrusions are perpendicular to the lower arm as shown in the illustration.


4. INSTALL FRONT NO. 1 LOWER ARM BUSH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Lower Suspension Arm (For 4Wd And Pre-Runner)  Installation
  1. Using SST and a press, press in a new bush.

    Text in Illustration
    *a
    Bush Positioning Protrusion
    SST
    09710-20011(09710-06071)
    09710-22021(09710-01071)
    NOTICE:
    Press the bush while making sure the bush positioning protrusions are perpendicular to the lower arm as shown in the illustration.


5. INSTALL FRONT LOWER BALL JOINT ATTACHMENT
  1. Install the ball joint attachment with the nut and a new cotter pin.

    Torque:
    140 N*m{1428 kgf*cm, 103 ft.*lbf}


6. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Lower Suspension Arm (For 4Wd And Pre-Runner)  Installation
  1. Temporarily install the lower arm, and No. 1 and No. 2 camber adjusting cams with the 2 camber adjusting cams and 2 nuts.

    Text in Illustration
    *1
    Matchmark
  1. Align the matchmarks on the No. 1 camber adjusting cam and No. 2 camber adjusting cam with the corresponding matchmarks on the vehicle frame.

  1. Install the ball joint attachment with the 2 bolts.

    Torque:
    160 N*m{1632 kgf*cm, 118 ft.*lbf}


7. TEMPORARILY INSTALL FRONT SHOCK ABSORBER WITH COIL SPRING
  1. Temporarily install the shock absorber with coil spring with the bolt and nut.



8. INSTALL FRONT WHEEL
  1. Install the front wheel.

    Torque:
    105 N*m{1071 kgf*cm, 77 ft.*lbf}


9. STABILIZE SUSPENSION
  1. Lower the vehicle.

  1. Press down on the vehicle several times to stabilize the suspension.



10. TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH
  1. Tighten the 2 nuts.

    Torque:
    140 N*m{1428 kgf*cm, 103 ft.*lbf}


11. TIGHTEN FRONT SHOCK ABSORBER WITH COIL SPRING
  1. Fix the nut in place and tighten the bolt.

    Torque:
    95 N*m{969 kgf*cm, 70 ft.*lbf}
    NOTICE:
    Do not tighten the nut.


12. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(HILUX_TGN26 RM0000010MX01UX.html)