Transmission Wire Removal

Drivetrain. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
A340F Automatic Transmission Transaxle. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. DRAIN AUTOMATIC TRANSMISSION FLUID

  2. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY

  3. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

  4. REMOVE VALVE BODY OIL STRAINER ASSEMBLY

  5. REMOVE TRANSMISSION WIRE

Transmission Wire -- Removal



1. DRAIN AUTOMATIC TRANSMISSION FLUID
  1. Remove the drain plug and gasket, and drain ATF.

  1. Install a new gasket and the drain plug.

    Torque:
    20 N*m{205 kgf*cm, 15 ft.*lbf}


2. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.A340F Automatic Transmission Transaxle.Automatic Transmission System.Transmission Wire  Removal
  1. Remove the transmission oil level dipstick.

  1. Remove the 2 bolts and oil filler tube.

  1. Remove the O-ring from the oil filler tube.



3. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 19 bolts.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.A340F Automatic Transmission Transaxle.Automatic Transmission System.Transmission Wire  Removal
  1. Insert the blade of an oil pan cutter between the transmission case and oil pan. Cut through the seal and remove the oil pan.

    NOTICE:
    1. Be careful not to damage the oil pan flange.
    2. Some fluid will remain in the oil pan. Carefully remove the oil pan.
  1. Examine the particles in the oil pan.

    1. Remove all the magnets and use them to collect steel particles. Carefully look at the foreign matter and particles in the pan and on the magnets to determine the type of wear you will find in the transmission.
      Steel (magnetic): bearing, gear and clutch plate wear
      Brass (non-magnetic): bush wear



4. REMOVE VALVE BODY OIL STRAINER ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.A340F Automatic Transmission Transaxle.Automatic Transmission System.Transmission Wire  Removal
  1. Remove the 4 bolts and oil strainer.

    NOTICE:
    Be careful as some fluid may leak out of the oil strainer.
  1. Remove the 3 gaskets from the oil strainer.



5. REMOVE TRANSMISSION WIRE


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.A340F Automatic Transmission Transaxle.Automatic Transmission System.Transmission Wire  Removal
  1. Disconnect the 4 connectors from the 4 shift solenoid valves.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.A340F Automatic Transmission Transaxle.Automatic Transmission System.Transmission Wire  Removal
  1. Remove the bolt and stopper plate from the case.

  1. Pull out the transmission wire from the transmission case.

  1. Remove the O-ring from the transmission wire.