Brake Master Cylinder (For Tsam Made) Removal

Brake. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Brake System (Other). Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. DRAIN BRAKE FLUID

  2. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/o ABS)

  3. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/ ABS)

  4. REMOVE BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY

Brake Master Cylinder (For Tsam Made) -- Removal



1. DRAIN BRAKE FLUID
NOTICE:
Wash off brake fluid immediately if it comes in contact with any painted surface.


2. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/o ABS)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake System (Other).Brake System.Brake Master Cylinder (For Tsam Made) Removal

  1. Disconnect the clutch reservoir tube labeled A from master cylinder.

  1. Disconnect the brake fluid level warning switch connector labeled B.

  1. Using a union nut wrench, disconnect the 6 brake lines labeled C from the master cylinder and 4-way.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the 2 nuts and bracket (with 4-way).

  1. Pull out the master cylinder from the brake booster.

  1. Remove the O-ring from the master cylinder.



3. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/ ABS)


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake System (Other).Brake System.Brake Master Cylinder (For Tsam Made) Removal

  1. for Manual Transmission:
    Disconnect the clutch reservoir tube labeled A from the master cylinder.

  1. Disconnect the brake fluid level warning switch connector labeled B.

  1. Using a union nut wrench, disconnect the 5 brake lines labeled C from the master cylinder and 3-way.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the 2 nuts and bracket (with 3-way).

  1. Pull out the master cylinder from the brake booster.

  1. Remove the O-ring from the master cylinder.



4. REMOVE BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY

  1. Remove the screw.

  1. Remove the reservoir and 2 grommets from the master cylinder.