Brake Pedal (W/ Vsc) Adjustment

Brake. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Brake System (Other). Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. CHECK AND ADJUST BRAKE PEDAL HEIGHT

  2. CHECK BRAKE PEDAL FREE PLAY

  3. CHECK BRAKE PEDAL RESERVE DISTANCE

Brake Pedal (W/ Vsc) -- Adjustment



1. CHECK AND ADJUST BRAKE PEDAL HEIGHT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake System (Other).Brake System.Brake Pedal (W/ Vsc)  Adjustment
  1. Check the pedal height.

    Text in Illustration
    *1
    Stop Light Switch
    *2
    Push Rod
    *3
    Lock Nut
    *a
    Pedal Height
    Pedal Height from Dash Panel:
    Model
    Specified Condition
    for Manual Transmission
    152.9 to 162.9 mm (6.020 to 6.413 in.)
    for Automatic Transmission
    154.1 to 164.1 mm (6.067 to 6.461 in.)


  1. Adjust the pedal height.

    1. Disconnect the connector from the stop light switch.

    2. Remove the switch.

    3. Loosen the push rod clevis lock nut.

    4. Adjust the pedal height by turning the push rod.

    5. Tighten the lock nut.

      Torque:
      26 N*m{265 kgf*cm, 19 ft.*lbf}


    6. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake System (Other).Brake System.Brake Pedal (W/ Vsc)  Adjustment
    7. Insert the switch into the adjuster until it slightly touches the pedal.

      Text in Illustration
      *1
      Brake Pedal
      *2
      Adjuster
      *3
      Stop Light Switch
      NOTICE:
      Do not depress the pedal.


    8. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake System (Other).Brake System.Brake Pedal (W/ Vsc)  Adjustment
    9. Turn the switch a quarter turn clockwise.

      Text in Illustration
      *1
      Shaft
      *2
      Stop Light Switch
      Torque:
      1.5 N*m{15 kgf*cm, 13 in.*lbf}or less
      NOTICE:
      Do not depress the pedal.
    10. Connect the connector to the switch.

    11. Check the switch clearance.

      Stop light switch clearance:
      1.5 to 2.5 mm (0.0591 to 0.0984 in.)


2. CHECK BRAKE PEDAL FREE PLAY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake System (Other).Brake System.Brake Pedal (W/ Vsc)  Adjustment
Text in Illustration
*a
Pedal Free Play
  1. Stop the engine. Depress the pedal several times until there is no vacuum in the booster. Then release the pedal.

  1. Depress the pedal until resistance is felt.

  1. Check the pedal free play by measuring the distance between the position in the previous step and the released position of the pedal.

    Pedal free play:
    1.0 to 6.0 mm (0.0394 to 0.236 in.)
    If the free play is not as specified, check the switch clearance in the next step.
    If the free play is as specified, proceed to the "Check Brake Pedal Reserve Distance" procedure.
  1. Check the switch clearance.

    Stop light switch clearance:
    1.5 to 2.5 mm (0.0591 to 0.0984 in.)
    If the clearance is not as specified, adjust the clearance and recheck the pedal free play.
    If the clearance is as specified, troubleshoot the brake system and proceed to the "Check Brake Pedal Reserve Distance" procedure.


3. CHECK BRAKE PEDAL RESERVE DISTANCE


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake System (Other).Brake System.Brake Pedal (W/ Vsc)  Adjustment
Text in Illustration
*1
Dash Panel
*a
Pedal Reserve Distance
  1. Release the parking brake lever. Start the engine.

  1. Depress the pedal and check the pedal reserve distance.

    1. Depress the pedal with a force of 490 N (50 kgf, 110 lbf).

    2. Measure the distance between the pedal and dash panel shown in the illustration.

      Pedal reserve distance:
      Vehicle Type
      Specified condition
      except i-ART
      76.0 mm (2.992 in.)
      for i-ART
      79.0 mm (3.110 in.)
      If the distance is not as specified, troubleshoot the brake system.