Propeller Shaft Assembly (For Tmt Made) Disassembly

Drivetrain. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Drive Shaft Propeller Shaft. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE CENTER NO. 1 SUPPORT BEARING ASSEMBLY

  2. REMOVE UNIVERSAL JOINT SPIDER ASSEMBLY

Propeller Shaft Assembly (For Tmt Made) -- Disassembly



1. REMOVE CENTER NO. 1 SUPPORT BEARING ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Drive Shaft Propeller Shaft.Drive Shaft System.Propeller Shaft Assembly (For Tmt Made)  Disassembly
  1. Place matchmarks on the flange coupling and flange yoke.

    Text in Illustration
    *1
    Matchmark
  1. Remove the 4 nuts and 4 washers.

  1. Disconnect the propeller shaft and intermediate shaft.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Drive Shaft Propeller Shaft.Drive Shaft System.Propeller Shaft Assembly (For Tmt Made)  Disassembly
  1. Fix the flange coupling in a vise between aluminum plates at the center bearing section.

    NOTICE:
    Do not overtighten the vise.
  1. Using a chisel and hammer, loosen the staked part of the lock nut.

    NOTICE:
    Loosen the staked part of the lock nut completely. Otherwise, the screw of the intermediate shaft may be damaged.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Drive Shaft Propeller Shaft.Drive Shaft System.Propeller Shaft Assembly (For Tmt Made)  Disassembly
  1. Using SST and a socket wrench, remove the lock nut and washer.

    SST
    09330-00021


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Drive Shaft Propeller Shaft.Drive Shaft System.Propeller Shaft Assembly (For Tmt Made)  Disassembly
  1. Place matchmarks on the intermediate shaft and flange coupling.

    Text in Illustration
    *1
    Matchmark


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Drive Shaft Propeller Shaft.Drive Shaft System.Propeller Shaft Assembly (For Tmt Made)  Disassembly
  1. Using SST, remove the flange coupling from the intermediate shaft.

    SST
    09950-30012(09951-03010,09953-03010,09954-03010,09955-03030,09956-03030)
  1. Remove the center support bearing.



2. REMOVE UNIVERSAL JOINT SPIDER ASSEMBLY
HINT:
Use the same procedure for all universal joint spiders.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Drive Shaft Propeller Shaft.Drive Shaft System.Propeller Shaft Assembly (For Tmt Made)  Disassembly
  1. Place matchmarks on the yoke and shaft.

    Text in Illustration
    *1
    Matchmark


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Drive Shaft Propeller Shaft.Drive Shaft System.Propeller Shaft Assembly (For Tmt Made)  Disassembly
  1. Using a brass bar and hammer, slightly tap in the spider bearing outer races.

  1. Using 2 screwdrivers, remove the 4 snap rings from the grooves.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Drive Shaft Propeller Shaft.Drive Shaft System.Propeller Shaft Assembly (For Tmt Made)  Disassembly
  1. Clamp the shaft in a vise between aluminum plates.

    NOTICE:
    Do not overtighten the vise.
  1. Using SST, push the yoke side spider bearing until: 1) the spider almost touches the yoke or shaft, and 2) the spider bearing on the opposite side is partially pushed out.

    SST
    09332-25010
    HINT:
    Before installing SST, sufficiently raise the part labeled A. If part A is too low, SST may be difficult to install.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Drive Shaft Propeller Shaft.Drive Shaft System.Propeller Shaft Assembly (For Tmt Made)  Disassembly
  1. Clamp the pushed out spider bearing outer race in a vise between aluminum plates and tap the shaft to remove the spider bearing.

    Text in Illustration
    *1
    Plastic-faced Hammer
    *a
    Hammering Point
    NOTICE:
    1. Do not tap the shaft tube.
    2. Do not overtighten the vise.
    HINT:
    Use the same procedure to remove the spider bearing from the opposite side of the spider.
  1. Remove the yoke and spider from the shaft.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Drive Shaft Propeller Shaft.Drive Shaft System.Propeller Shaft Assembly (For Tmt Made)  Disassembly
  1. Reinstall the 2 removed spider bearings to the spider and clamp the spider bearings in a vise between aluminum plates.

    NOTICE:
    Do not overtighten the vise.
  1. Using SST, push the yoke side spider bearing until: 1) the spider almost touches the yoke, and 2) the spider bearing on the opposite side is partially pushed out.

    SST
    09332-25010
    HINT:
    Before installing SST, sufficiently raise the part labeled A. If part A is too low, SST may be difficult to install.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Drive Shaft Propeller Shaft.Drive Shaft System.Propeller Shaft Assembly (For Tmt Made)  Disassembly
  1. Clamp the pushed out spider bearing outer race in a vise between aluminum plates and tap the yoke to remove the spider bearing.

    Text in Illustration
    *1
    Plastic-faced Hammer
    *a
    Hammering Point
    NOTICE:
    Do not overtighten the vise.
    HINT:
    Use the same procedure to remove the spider bearing from the opposite side of the spider.
  1. Remove the spider from the yoke.