Front Propeller Shaft Assembly (For Tmt Made) Reassembly

Drivetrain. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Drive Shaft Propeller Shaft. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL UNIVERSAL JOINT SPIDER ASSEMBLY

  2. INSPECT UNIVERSAL JOINT SPIDER ASSEMBLY

  3. INSPECT PROPELLER SHAFT GREASE FITTING DIRECTION

Front Propeller Shaft Assembly (For Tmt Made) -- Reassembly


NOTICE:
  1. When using a vise, place aluminum plates between the part and vise.
  2. When using a vise, do not overtighten it.


1. INSTALL UNIVERSAL JOINT SPIDER ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Drive Shaft Propeller Shaft.Drive Shaft System.Front Propeller Shaft Assembly (For Tmt Made) Reassembly
HINT:
Use the same procedure for both universal joint spiders.

  1. Apply MP grease to a new spider and 2 new spider bearings.

    NOTICE:
    Be careful not to apply too much grease.

  1. Fit the spider into the flange yoke.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Drive Shaft Propeller Shaft.Drive Shaft System.Front Propeller Shaft Assembly (For Tmt Made) Reassembly

  1. Using SST, install the 2 spider bearings to the spider.

    SST
    09332-25010


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Drive Shaft Propeller Shaft.Drive Shaft System.Front Propeller Shaft Assembly (For Tmt Made) Reassembly

  1. Using SST, adjust the spider bearings so that: 1) the flange yoke does not overlap the snap ring grooves of the spider bearings; 2) the grooves are as wide as possible; and 3) the groove width on both sides is the same.

    SST
    09332-25010

  1. Install 2 new snap rings to the installed spider bearings. The snap rings must have equal thickness and allow 0 to 0.05 mm (0 to 0.00196 in.) of axial play.

    Standard Snap Ring Thickness :
    Part No.
    		Thickness
    		Mark
    90520-T0007
    		2.19 mm (0.0862 in.)
    		F
    90520-T0008
    		2.21 mm (0.0870 in.)
    		G
    90520-T0009
    		2.23 mm (0.0878 in.)
    		H
    90520-T0010
    		2.25 mm (0.0886 in.)
    		J
    90520-T0011
    		2.27 mm (0.0894 in.)
    		K
    90520-T0012
    		2.29 mm (0.0902 in.)
    		1
    90520-T0013
    		2.31 mm (0.0909 in.)
    		2
    90520-T0014
    		2.33 mm (0.0917 in.)
    		3
    90520-T0015
    		2.35 mm (0.0925 in.)
    		4
    90520-T0016
    		2.37 mm (0.0933 in.)
    		5
    90520-T0017
    		2.39 mm (0.0941 in.)
    		6
    90520-T0018
    		2.41 mm (0.0949 in.)
    		7
    90520-T0019
    		2.43 mm (0.0957 in.)
    		8
    90520-T0020
    		2.45 mm (0.0965 in.)
    		N
    90520-T0021
    		2.47 mm (0.0972 in.)
    		10
    90520-T0022
    		2.49 mm (0.0980 in.)
    		A
    90520-T0023
    		2.51 mm (0.0988 in.)
    		B
    90520-T0024
    		2.53 mm (0.0996 in.)
    		C
    90520-T0025
    		2.55 mm (0.1004 in.)
    		D
    90520-T0026
    		2.57 mm (0.1012 in.)
    		E
    NOTICE:
    1. New snap rings must be used.
    2. The snap ring thickness must be the same on both ends.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Drive Shaft Propeller Shaft.Drive Shaft System.Front Propeller Shaft Assembly (For Tmt Made) Reassembly

  1. Using a plastic-faced hammer, tap the flange yoke until there is no clearance between the spider bearings and snap rings.

    Text in Illustration
    *a
    		Hammering Point

  1. Align the matchmarks on the flange yoke and propeller shaft.

  1. Install new spider bearings on the sleeve yoke side.

    HINT:
    Use the procedure described above.


2. INSPECT UNIVERSAL JOINT SPIDER ASSEMBLY

  1. Clamp the propeller shaft in a vise between aluminum plates.

    NOTICE:
    Do not overtighten the vise.

  1. Check the spider bearings for wear or damage.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Check the axial play of each spider bearing by turning the yoke while holding the shaft tightly.

    Maximum bearing axial play:
    0.05 mm (0.00196 in.)
    If the bearing axial play is more than the maximum, replace the spider bearing.


3. INSPECT PROPELLER SHAFT GREASE FITTING DIRECTION


HINT:
  1. When replacing a spider bearing, be sure that the grease fitting hole is facing the direction shown in the illustration.
  2. Fill the grease fittings with MP grease.


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Drive Shaft Propeller Shaft.Drive Shaft System.Front Propeller Shaft Assembly (For Tmt Made) Reassembly


Text in Illustration
*1
No. 1 Grease Fitting
*2
No. 2 Grease Fitting
*3
No. 3 Grease Fitting
-
-
*a
Spider grease fitting assembly direction for front propeller shaft assembly
*b
Rear Side