Engine Unit Removal

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Gr-Fe Engine Mechanical. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE ENGINE WIRE

  2. REMOVE HEATER WATER HOSE

  3. REMOVE PCV HOSE

  4. REMOVE NO. 2 PCV HOSE

  5. REMOVE GENERATOR ASSEMBLY

  6. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH

  7. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH

  8. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

  9. REMOVE INTAKE MANIFOLD

  10. REMOVE OIL FILLER CAP SUB-ASSEMBLY

  11. REMOVE OIL FILLER CAP HOUSING

  12. REMOVE IGNITION COIL ASSEMBLY

  13. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

  14. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

  15. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY

Engine Unit -- Removal



1. REMOVE ENGINE WIRE


2. REMOVE HEATER WATER HOSE


3. REMOVE PCV HOSE


4. REMOVE NO. 2 PCV HOSE


5. REMOVE GENERATOR ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Disconnect the terminal cap.

  1. Disconnect the generator connector.

  1. Remove the 2 bolts and nut, and then disconnect the generator wire.

  1. Remove the 2 bolts and generator.



6. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH
  1. Remove the 4 bolts and front No. 1 engine mounting bracket RH.



7. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH
  1. Remove the 3 bolts and front No. 1 engine mounting bracket LH.



8. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Engine Mechanical.Engine.Engine Unit  Removal
  1. Remove the 5 bolts and V-ribbed belt tensioner.



9. REMOVE INTAKE MANIFOLD


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 10 bolts, intake manifold and 2 gaskets.



10. REMOVE OIL FILLER CAP SUB-ASSEMBLY


11. REMOVE OIL FILLER CAP HOUSING
  1. Remove the 2 nuts, oil filler cap housing and gasket.



12. REMOVE IGNITION COIL ASSEMBLY
  1. Disconnect the 6 ignition coil connectors.

  1. Remove the 6 bolts and 6 ignition coils.



13. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE
  1. Remove the engine oil level dipstick.

  1. Remove the bolt and pull out the engine oil level dipstick guide.

  1. Remove the O-ring from the engine oil level dipstick guide.



14. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. w/ Idler Pulley Cover Plate:

    1. Remove the 2 bolts, 2 idler pulley cover plates, 2 No. 2 idler pulleys and 2 No. 2 idler pulley cover plates.

  1. w/o Idler Pulley Cover Plate:

    1. Remove the 2 bolts, 2 No. 2 idler pulleys and 2 No. 2 idler pulley cover plates.

  1. for Integrated Type:

    1. Remove the 2 bolts and 2 No. 2 idler pulleys.



15. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY
  1. Remove the bolt and No. 1 idler pulley.