Engine Unit Installation

Install the No. 1 idler pulley with the bolt.

Torque:

54 N*m{551 kgf*cm, 40 ft.*lbf}

HINT:

"DOUBLE" is marked on the No. 1 idler pulley to distinguish it from the No. 2 idler pulley.

w/ Idler Pulley Cover Plate:

1. Install the 2 idler pulley cover plates, 2 No. 2 idler pulleys and 2 No. 2 idler pulley cover plates with the 2 bolts.
   

   Torque:

   54 N*m{551 kgf*cm, 40 ft.*lbf}

w/o Idler Pulley Cover Plate:

1. Install the 2 No. 2 idler pulleys and 2 No. 2 idler pulley cover plates with the 2 bolts.
   

   Torque:

   54 N*m{551 kgf*cm, 40 ft.*lbf}

for Integrated Type:

1. Install the 2 No. 2 idler pulleys with the 2 bolts.
   

   Torque:

   54 N*m{551 kgf*cm, 40 ft.*lbf}

Install a new O-ring to the engine oil level dipstick guide.

Apply a light coat of engine oil to the O-ring.

Push in the engine oil level dipstick guide end into the guide hole of the oil pan.

Install the engine oil level dipstick guide with the bolt.

Torque:

9.0 N*m{92 kgf*cm, 80 in.*lbf}

Install the engine oil level dipstick.

Install the 6 ignition coils with the 6 bolts.

Torque:

10 N*m{102 kgf*cm, 7 ft.*lbf}

Connect the 6 ignition coil connectors.

Install a new gasket and the oil filler cap housing with the 2 nuts.

Torque:

9.0 N*m{92 kgf*cm, 80 in.*lbf}

Set 2 new gaskets on each cylinder head.

NOTICE:

1. Align the port holes of the gasket and cylinder head.
   

1. Make sure the gaskets are installed facing the proper direction.
   

Set the intake manifold on the cylinder heads.

Install and uniformly tighten the 10 bolts in several passes.

Torque:

26 N*m{265 kgf*cm, 19 ft.*lbf}

HINT:

Tighten the inner installation bolts of the intake manifold before tightening the outer bolts.

Temporarily install the V-ribbed belt tensioner with the 5 bolts.

Install the V-ribbed belt tensioner by tightening bolt 1 and then bolt 2.

Torque:

36 N*m{367 kgf*cm, 27 ft.*lbf}

Tighten the other bolts.

Torque:

36 N*m{367 kgf*cm, 27 ft.*lbf}

Bolt Length:

Bolt	Length mm (in.)
A	70 mm (2.76 in.)
B	33 mm (1.30 in.)

Text in Illustration

	Bolt A
	Bolt B

Install the front No. 1 engine mounting bracket LH with the 3 bolts.

Torque:

43 N*m{438 kgf*cm, 32 ft.*lbf}

Install the front No. 1 engine mounting bracket RH with the 4 bolts.

Torque:

43 N*m{438 kgf*cm, 32 ft.*lbf}

Install the generator with the 2 bolts.

Torque:

43 N*m{438 kgf*cm, 32 ft.*lbf}

Connect the generator wire with the nut and 2 bolts.

Torque:

for nut:

9.8 N*m{100 kgf*cm, 87 in.*lbf}

for bolt:

13 N*m{133 kgf*cm, 10 ft.*lbf}

Install the terminal cap.

Connect the generator connector.