Crankshaft Position Sensor Installation

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
2Tr-Fbe Engine Control. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL CRANKSHAFT POSITION SENSOR

  2. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET (w/ Air Conditioning System)

  3. CONNECT COOLER COMPRESSOR ASSEMBLY (w/ Air Conditioning System)

  4. INSTALL FAN AND GENERATOR V BELT (w/ Air Conditioning System)

Crankshaft Position Sensor -- Installation



1. INSTALL CRANKSHAFT POSITION SENSOR

  1. Apply a light coat of engine oil to the O-ring of the sensor.

  1. Install the sensor with the bolt.

    Torque:
    8.5 N*m{87 kgf*cm, 75 in.*lbf}
    NOTICE:
    Make sure that the O-ring is not cracked or jammed when installing.

  1. Install the connector to the connector bracket.

  1. Attach the harness clamp.

  1. Connect the sensor connector.



2. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET (w/ Air Conditioning System)
NOTICE:
In order to prevent misalignment, which causes belt rattle, the 5 bolts must be tightened exactly as described in the procedures below.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Engine Control.Sfi System.Crankshaft Position Sensor Installation

  1. Temporarily install the mounting bracket with the 3 bolts labeled A.

    Text in Illustration
    *1
    		Bolt B
    *2
    		Mounting Bracket
    *a
    		Engine Front
    *b
    		No Clearance
    HINT:
    Make sure the flanges of the bolts are contacting the bracket surface.

  1. Make sure there is no clearance between the cylinder block and bracket as shown in the illustration. Then install the bolt labeled B.

    Torque:
    for bolt B:
    45 N*m{459 kgf*cm, 33 ft.*lbf}


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Engine Control.Sfi System.Crankshaft Position Sensor Installation

  1. Tighten the bolts labeled A and install the bolt labeled C.

    Torque:
    for bolt A:
    45 N*m{459 kgf*cm, 33 ft.*lbf}
    for bolt C:
    25 N*m{250 kgf*cm, 18 ft.*lbf}


3. CONNECT COOLER COMPRESSOR ASSEMBLY (w/ Air Conditioning System)


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Engine Control.Sfi System.Crankshaft Position Sensor Installation

  1. Temporarily install the compressor with the bolt labeled A.

  1. Install the compressor completely by tightening the 4 bolts in the order shown in the illustration.

    Torque:
    25 N*m{250 kgf*cm, 18 ft.*lbf}
    NOTICE:
    In order to prevent misalignment, which causes belt rattle, tightening of the bolts must be performed in the order shown.

  1. Connect the compressor connector.

  1. Install the suction hose with the bolt.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}


4. INSTALL FAN AND GENERATOR V BELT (w/ Air Conditioning System)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Engine Control.Sfi System.Crankshaft Position Sensor Installation

  1. Install the fan and generator V belt to all the pulleys except the V-ribbed belt tensioner pulley.

    Text in Illustration
    *A
    		w/ Air Conditioning System
    *B
    		w/o Air Conditioning System
    *1
    		Generator
    *2
    		Idler Pulley
    *3
    		Vane Pump
    *4
    		Fan Pulley
    *5
    		Tensioner Pulley
    *6
    		Crankshaft Pulley
    *7
    		No. 1 Idler Pulley
    *8
    		Cooler Compressor

  1. Use the hexagon-shaped part indicated by the arrow in the illustration to move the tensioner pulley downward, and then install the fan and generator V belt to the tensioner pulley.

    NOTICE:
    1. The backside of the fan and generator V belt should face the tensioner pulley.
    2. Check that the fan and generator V belt is properly installed to each pulley.