Starter (For Bosch Made) Disassembly

Remove the nut, and then disconnect the lead wire from terminal C.

Using a T25 "TORX" socket wrench, remove the 3 screws holding the magnet starter switch assembly to the starter drive housing.

Remove the magnet starter switch assembly.

Remove the return spring.

Remove the plunger from the pinion drive lever.

Remove the 2 bolts and starter yoke assembly from the starter drive housing.

Remove the cover ring from the planet carrier.

Remove the plate from the planet carrier.

Hold the starter yoke between aluminum plates in a vise.

NOTICE:

Do not damage the starter yoke assembly.

Remove the 2 screws and starter commutator end frame cover from the starter commutator end frame.

Remove the seal ring.

Remove the slotted washer.

Remove the washer.

Remove the starter commutator end frame from the starter yoke assembly.

Remove the starter brush holder from the starter armature assembly.

NOTICE:

Do not pull on the rubber part.

Remove the starter armature from the starter yoke.

Remove the 3 planetary gears from the planet carrier.

Remove the starter clutch sub-assembly, pinion drive lever and cover from the starter drive housing.

Using a screwdriver, move the pinion stop collar to the starter clutch.

Using a screwdriver, remove the snap ring.

Remove the pinion stop collar and starter clutch sub-assembly from the planet carrier shaft.

Using 2 screwdrivers and a hammer, tap off the snap ring.

Remove the washer from the planet carrier shaft.

Remove the planet carrier shaft from the planet carrier.

Remove the intermediate sealing and the 3 damper rubbers from the planet carrier.