Fuel Pump Disassembly

Engine Hybrid System. Corolla. Zre142 Aze141
2Az-Fe Fuel. Corolla. Zre142 Aze141

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

  2. REMOVE FUEL PUMP

Fuel Pump -- Disassembly



1. REMOVE FUEL SENDER GAUGE ASSEMBLY


    Corolla. Zre142 Aze141.2Az-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Disconnect the fuel sender gauge connector.

    NOTICE:
    Do not damage the wire harness.
  1. Release the lock and slide the fuel sender gauge assembly to remove it.

    NOTICE:
    Make sure that the fuel sender gauge arm does not bend.


2. REMOVE FUEL PUMP


    Corolla. Zre142 Aze141.2Az-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Release the claw and disconnect the fuel pump filter hose.



    Corolla. Zre142 Aze141.2Az-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Remove the E-ring and separate the 2 claws, then remove the fuel pump sub-tank.

    NOTICE:
    Do not separate the tube indicated in the illustration (COROLLA_ZRE142 RM000001EEY04YX.html).


    Corolla. Zre142 Aze141
  1. Disconnect the fuel pump harness connector.

    NOTICE:
    Do not damage the wire harness.


    Corolla. Zre142 Aze141
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.



    Corolla. Zre142 Aze141
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the suction filter and fuel pump from the fuel filter.

    NOTICE:
    1. Do not damage the fuel pump filter or fuel filter.
    2. Do not remove the suction filter.
    3. Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.


    Corolla. Zre142 Aze141
  1. Disconnect the fuel pump connector.



    Corolla. Zre142 Aze141.2Az-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Remove the O-ring from the fuel pump.

    NOTICE:
    Do not disassemble the fuel pump and the suction filter because they are non-reusable parts.