Fuel Pressure Regulator Removal

Engine Hybrid System. Corolla. Zre142 Aze141
2Zr-Fe Fuel. Corolla. Zre142 Aze141

  1. DISCHARGE FUEL SYSTEM PRESSURE

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

  4. DRAIN FUEL

  5. REMOVE FUEL SENDER GAUGE ASSEMBLY

  6. REMOVE FUEL PUMP

  7. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY

Fuel Pressure Regulator -- Removal



1. DISCHARGE FUEL SYSTEM PRESSURE
HINT:
COROLLA_ZRE142 RM000001EEY04ZX.html.


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


3. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE
  1. Remove the fuel suction tube assembly with pump and gauge from the fuel tank (COROLLA_ZRE142 RM0000022XX05ZX.html).



4. DRAIN FUEL


5. REMOVE FUEL SENDER GAUGE ASSEMBLY


    Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Pressure Regulator  Removal
  1. Disconnect the fuel sender gauge connector.

    NOTICE:
    Do not damage the wire harness.
  1. Release the lock and slide the fuel sender gauge assembly to remove it.

    NOTICE:
    Make sure that the fuel sender gauge arm does not bend.


6. REMOVE FUEL PUMP
  1. Disconnect the wire harness connector.

    NOTICE:
    Do not damage the wire harness.
  1. Disconnect the connector of the fuel pump harness.



    Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Pressure Regulator  Removal
  1. Disconnect the fuel pump filter hose.



    Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Pressure Regulator  Removal
  1. Remove the E-ring and separate the 2 claws, then remove the fuel pump sub-tank.

    NOTICE:
    Do not separate the tube indicated in the illustration (COROLLA_ZRE142 RM000001EEY04ZX.html).


    Corolla. Zre142 Aze141
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.



    Corolla. Zre142 Aze141
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump filter and fuel pump from the fuel filter.

    NOTICE:
    1. Do not damage the fuel pump filter.
    2. Do not remove the suction filter.
    3. Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.


    Corolla. Zre142 Aze141
  1. Disconnect the fuel pump harness connector.



    Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Pressure Regulator  Removal
  1. Remove the O-ring.



7. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY


    Corolla. Zre142 Aze141
  1. Using a screwdriver with its tip wrapped in protective tape, remove the fuel pressure regulator assembly.

    NOTICE:
    Slowly pull out the fuel pressure regulator assembly because the O-ring is firmly installed between the regulator and the fuel filter.


    Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Pressure Regulator  Removal
  1. Remove the 2 O-rings from the fuel pressure regulator assembly.