Parking Brake Cable (For Rear Disc Brake) Installation

Engage the 2 claws together to install a new No. 3 parking brake cable clamp to the No. 3 parking brake cable assembly.

Install the No. 3 parking brake cable assembly with the 2 bolts.

Torque:

6.0 N*m{61 kgf*cm, 53 in.*lbf}

Insert the No. 3 parking brake cable assembly into the body.

Install the bolt.

Torque:

6.0 N*m{61 kgf*cm, 53 in.*lbf}

Install the No. 3 parking brake cable clamp.

Install the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly LH.

HINT:

Be sure to engage the No. 3 parking brake cable assembly clip onto the rear disc brake cylinder assembly LH as shown in the illustration.

Connect the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly LH.

Install the bolt.

Torque:

6.0 N*m{61 kgf*cm, 53 in.*lbf}

Engage the clamp to the No. 3 parking brake cable assembly.

Install the parking brake lever protector to the No. 3 parking brake cable assembly.

Install the front No. 2 floor heat insulator with the 2 nuts.

Torque:

5.5 N*m{56 kgf*cm, 49 in.*lbf}

Install the front No. 1 floor heat insulator with the 3 nuts.

Torque:

5.5 N*m{56 kgf*cm, 49 in.*lbf}

Using a vernier caliper, measure the free length of the compression springs.

HINT:

If the free length is less than the minimum, replace the compression spring.

Fully insert 2 new gaskets to the exhaust manifold and front exhaust pipe assembly.

Using a plastic hammer and wooden block, tap in each gasket until its surface is flush with the exhaust manifold and front exhaust pipe assembly.

NOTICE:

1. Be careful with the installation direction of the gaskets.
   
2. Do not reuse the gaskets.
   
3. Do not damage the gaskets.
   
4. Do not push in the gaskets by using the exhaust pipe when connecting it.
   

Connect the front exhaust pipe assembly to the 2 exhaust pipe supports.

Install the front exhaust pipe assembly with the 4 bolts and 4 compression springs.

Torque:

43 N*m{440 kgf*cm, 32 ft.*lbf}

Connect the heated oxygen sensor connector.

Using a vernier caliper, measure the free length of the compression springs.

HINT:

If the free length is less than the minimum, replace the compression spring.

Fully insert a new gasket to the center exhaust pipe assembly.

NOTICE:

1. Be sure to install the gasket in the correct direction.
   
2. Do not reuse the gasket.
   
3. Do not damage the gasket.
   

Install a new gasket to the front exhaust pipe assembly.

Connect the center exhaust pipe assembly to the 2 exhaust pipe supports.

Install the center exhaust pipe assembly with the 4 bolts and 2 compression springs.

Torque:

43 N*m{440 kgf*cm, 32 ft.*lbf}

Pass the No. 1 parking brake cable assembly through the parking brake lever sub-assembly.

Bend the parking brake lever claw.

Temporarily install the adjusting nut and the lock nut to the No. 1 parking brake cable assembly.

Install the parking brake cable end stopper to the No. 1 parking brake cable assembly.

Engage the 2 claws to install the parking brake equalizer to the parking brake cable end stopper.

Engage the 2 claws to install the parking brake cable end stopper to the No. 1 parking brake cable assembly.

Install the parking brake lever assembly with the 2 bolts.

Torque:

15 N*m{148 kgf*cm, 11 ft.*lbf}

Connect the parking brake switch connector.

Connect the parking brake equalizer to the No. 3 parking brake cable assembly as shown in the illustration.

Connect the parking brake equalizer to the No. 2 parking brake cable assembly.

HINT:

Perform the same procedure for the No. 3 parking brake cable assembly.

Install the No. 3 belt anchor reinforcement sub-assembly with the 5 bolts.

Torque:

27 N*m{275 kgf*cm, 19 ft.*lbf}

Install the floor carpet.

Install the No. 2 belt anchor reinforcement sub-assembly with the 4 bolts.

Torque:

27 N*m{275 kgf*cm, 19 ft.*lbf}

Remove the upper console box assembly (COROLLA_ZRE142 RM000002XV501QX.html).

Completely release the parking brake lever.

Loosen the lock nut and the adjusting nut to completely release the parking brake cable.

Fully depress the brake lever 3 to 5 times with the engine stopped.

Turn the adjusting nut until the parking brake lever travel is corrected to within the specified range.

Parking brake lever travel:

6 to 9 notches at 200 N (20 kgf, 45.0 lbf)

Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

Torque:

6.0 N*m{61 kgf*cm, 53 in.*lbf}

Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.

Check whether the parking brake drags or not.

Install the upper console box assembly (COROLLA_ZRE142 RM000002XV301QX.html).