Front Lower Suspension Arm Removal

Suspension. Corolla. Zre142 Aze141
Front Suspension. Corolla. Zre142 Aze141

  1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  2. SECURE STEERING WHEEL

  3. REMOVE FRONT WHEELS

  4. SEPARATE FRONT LOWER SUSPENSION ARM LH (for Manual Transaxle)

  5. REMOVE FRONT LOWER SUSPENSION ARM LH (for Manual Transaxle)

  6. REMOVE COLUMN HOLE COVER SILENCER SHEET

  7. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

  8. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

  9. SEPARATE TIE ROD END SUB-ASSEMBLY LH

  10. SEPARATE TIE ROD END SUB-ASSEMBLY RH

  11. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH

  12. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

  13. SEPARATE FRONT LOWER SUSPENSION ARM LH

  14. SEPARATE FRONT LOWER SUSPENSION ARM RH

  15. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

  16. REMOVE FRONT LOWER SUSPENSION ARM LH

Front Lower Suspension Arm -- Removal


HINT:
  1. Use the same procedure for the LH side and RH side.
  2. The following procedure listed is for the LH side.


1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD


2. SECURE STEERING WHEEL


    Corolla. Zre142 Aze141
  1. Secure the steering wheel with the seat belt in order to prevent rotation.

    HINT:
    This operation is useful to prevent damage to the spiral cable.


3. REMOVE FRONT WHEELS


4. SEPARATE FRONT LOWER SUSPENSION ARM LH (for Manual Transaxle)


    Corolla. Zre142 Aze141
  1. Remove the bolt and 2 nuts, and separate the front lower suspension arm from the lower ball joint.



5. REMOVE FRONT LOWER SUSPENSION ARM LH (for Manual Transaxle)


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Lower Suspension Arm  Removal
  1. Remove the 2 bolts, nut, and front lower suspension arm LH from the front suspension crossmember sub-assembly.

    NOTICE:
    Because the nut has its own stopper, do not turn the nut. While securing the nut, loosen bolt B.


6. REMOVE COLUMN HOLE COVER SILENCER SHEET


    Corolla. Zre142 Aze141
  1. Turn back the floor carpet, and remove the 2 clips and column hole cover silencer sheet.



7. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Lower Suspension Arm  Removal
  1. Put matchmarks on the No. 2 steering intermediate shaft assembly and the steering intermediate shaft.

  1. Remove the bolt and separate the No. 2 steering intermediate shaft assembly from the steering intermediate shaft.



8. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Lower Suspension Arm  Removal
  1. Remove clips A and the No. 1 steering column hole cover sub-assembly and disengage clip B from the body.

    NOTICE:
    Do not damage clips A and B.


9. SEPARATE TIE ROD END SUB-ASSEMBLY LH
  1. Remove the cotter pin and the nut.



    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Lower Suspension Arm  Removal
  1. Install SST to the tie rod end.

    SST
    09960-20010(09961-02060)
    NOTICE:
    Make sure that the upper ends of the tie rod end and SST are aligned.


  1. Using SST, separate the tie rod end from the steering knuckle.


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Lower Suspension Arm  Removal

    SST
    09960-20010(09961-02010)
    CAUTION:
    Apply grease to the threads of the bolt and the tip of SST.
    NOTICE:
    1. Be sure to tighten the string firmly to secure SST to the steering knuckle to prevent SST from falling off.
    2. Install SST with the center nut so that A and B are parallel. Otherwise, the dust cover may be damaged.
    3. Be sure to place the wrench on the part indicated in the illustration.
    4. Do not damage the front disc brake dust cover.
    5. Do not damage the ball joint dust cover.
    6. Do not damage the steering knuckle.


10. SEPARATE TIE ROD END SUB-ASSEMBLY RH
HINT:
Perform the same procedure as the LH side.


11. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Lower Suspension Arm  Removal
  1. Remove the nut and separate the stabilizer link assembly from the front shock absorber with coil spring.

    NOTICE:
    If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud bolt.


12. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Perform the same procedure as the LH side.


13. SEPARATE FRONT LOWER SUSPENSION ARM LH


    Corolla. Zre142 Aze141
  1. Remove the bolt and 2 nuts, and separate the front lower suspension arm from the lower ball joint.



14. SEPARATE FRONT LOWER SUSPENSION ARM RH
HINT:
Perform the same procedure as the LH side.


15. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Remove the 3 bolts and 3 nuts.



    Corolla. Zre142 Aze141
  1. Using a transmission jack or equivalent, support the front suspension crossmember sub-assembly.



  1. Remove the 4 bolts and front suspension crossmember sub-assembly.


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Lower Suspension Arm  Removal



16. REMOVE FRONT LOWER SUSPENSION ARM LH


    Corolla. Zre142 Aze141
  1. Remove the 2 bolts, nut, and front lower suspension arm LH from the front suspension crossmember.

    CAUTION:
    Because the nut has its own stopper, do not turn the nut. While securing the nut, loosen bolt.