Lower Instrument Panel Installation

Vehicle Interior. Corolla. Zre142 Aze141
Interior Panels Trim. Corolla. Zre142 Aze141

  1. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY

  2. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY

  3. INSTALL CONSOLE BOX ASSEMBLY (for Automatic Transaxle)

  4. INSTALL CONSOLE BOX ASSEMBLY (for Manual Transaxle)

  5. INSTALL CONSOLE BOX CARPET

  6. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

  7. INSTALL NO. 1 SWITCH HOLE BASE (w/o Smart Key System)

  8. INSTALL NO. 1 SWITCH HOLE BASE (w/ Smart Key System)

  9. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY

  10. INSTALL FRONT NO. 1 CONSOLE BOX INSERT

  11. INSTALL COWL SIDE TRIM BOARD LH

  12. INSTALL FRONT DOOR SCUFF PLATE LH

  13. INSTALL FRONT NO. 2 CONSOLE BOX INSERT

  14. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover)

  15. INSTALL COWL SIDE TRIM BOARD RH

  16. INSTALL FRONT DOOR SCUFF PLATE RH

  17. INSTALL AIR CONDITIONING PANEL ASSEMBLY (for Manual Air Conditioning System)

  18. INSTALL AIR CONDITIONING CONTROL ASSEMBLY (for Automatic Air Conditioning System)

  19. INSTALL INSTRUMENT PANEL HOLE COVER

  20. INSTALL INSTRUMENT PANEL BOX ASSEMBLY

  21. INSTALL CENTER NO. 1 INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Manual Transaxle)

  22. INSTALL CENTER NO. 1 INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Automatic Transaxle)

  23. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)

  24. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle)

  25. INSTALL RADIO RECEIVER WITH BRACKET (for Radio Receiver Type without USB Audio System)

  26. INSTALL RADIO RECEIVER WITH BRACKET (for Radio Receiver Type with USB Audio System)

  27. INSTALL RADIO AND DISPLAY RECEIVER WITH BRACKET (for Radio and Display Type)

  28. INSTALL NAVIGATION RECEIVER WITH BRACKET (for Navigation Receiver Type)

  29. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/ USB Audio System)

  30. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY

  31. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY

  32. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH

  33. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY

  34. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH

  35. INSTALL NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY

  36. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY

  37. INSTALL FRONT PILLAR GARNISH LH

  38. INSTALL FRONT PILLAR GARNISH RH

  39. INSTALL COMBINATION METER ASSEMBLY

  40. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY

  41. INSTALL CENTER INSTRUMENT PANEL REGISTER ASSEMBLY

  42. INSTALL INSTRUMENT PANEL FINISH PANEL END LH

  43. INSTALL INSTRUMENT PANEL FINISH PANEL END RH

  44. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH

  45. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL RH

  46. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  47. INSPECT SRS WARNING LIGHT

Lower Instrument Panel -- Installation



1. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY


  1. When using a new lower instrument panel sub-assembly:



    1. Immediately before installing the lower instrument panel sub-assembly, twist and cut off the portions shown in the illustration (joints for moulding).


      Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Lower Instrument Panel  Installation

  1. Install the lower instrument panel sub-assembly and engage the 2 claws.

    NOTICE:
    Do not allow the wire harness to get caught in the claws.
  1. Install the screw <F>.

  1. Install the 2 bolts <C>.



  1. Install the 8 screws <D> or <E>.


    Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Lower Instrument Panel  Installation

  1. Engage each clamp.

  1. Install the 3 screws <F>.



  1. Connect each connector.


    Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Lower Instrument Panel  Installation



    Corolla. Zre142 Aze141
  1. Engage the 3 claws and install the hood lock control cable assembly.



    Corolla. Zre142 Aze141
  1. Engage the 2 claws and install the DLC3.



2. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY
  1. Engage the 5 clamps and install the No. 2 antenna cord sub-assembly.

  1. for 3 Connector Type:

    1. Connect the connector.

  1. Install the bolt.

    Torque:
    8.4 N*m{86 kgf*cm, 74 in.*lbf}
  1. Engage the clamp.

  1. Connect the connector.



3. INSTALL CONSOLE BOX ASSEMBLY (for Automatic Transaxle)
  1. Install the 2 screws.

  1. Install the console box assembly with the 2 bolts and 2 screws.



4. INSTALL CONSOLE BOX ASSEMBLY (for Manual Transaxle)
  1. Install the 2 screws.

  1. Install the console box assembly with the 2 bolts.



5. INSTALL CONSOLE BOX CARPET
  1. Install the console box carpet.



6. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Engage the 6 clips and 2 guides to install the upper console panel sub-assembly.



7. INSTALL NO. 1 SWITCH HOLE BASE (w/o Smart Key System)


    Corolla. Zre142 Aze141
  1. Engage the 3 claws and clip, and install the No. 1 switch hole base.



8. INSTALL NO. 1 SWITCH HOLE BASE (w/ Smart Key System)


    Corolla. Zre142 Aze141
  1. Connect the connector.

  1. Engage the 3 claws and install the No. 1 switch hole base.



9. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Engage the 5 claws, 2 clips and 2 guides.



    Corolla. Zre142 Aze141
  1. Install the lower instrument panel finish panel sub-assembly with the 2 screws <B>.



10. INSTALL FRONT NO. 1 CONSOLE BOX INSERT


    Corolla. Zre142 Aze141
  1. Engage the guide.

  1. Engage the 3 claws and install the front No. 1 console box insert.



11. INSTALL COWL SIDE TRIM BOARD LH


    Corolla. Zre142 Aze141
  1. Engage the guide and clip, and install the cowl side trim board LH.



12. INSTALL FRONT DOOR SCUFF PLATE LH


    Corolla. Zre142 Aze141
  1. Engage the 8 claws and install the front door scuff plate LH.



13. INSTALL FRONT NO. 2 CONSOLE BOX INSERT


    Corolla. Zre142 Aze141
  1. Engage the guide.

  1. Engage the 3 claws and install the front No. 2 console box insert.



14. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover)


    Corolla. Zre142 Aze141
  1. Engage the guide.

  1. Engage the 3 claws and install the No. 2 instrument panel under cover sub-assembly.



15. INSTALL COWL SIDE TRIM BOARD RH
HINT:
Use the same procedure for the RH side and LH side.


16. INSTALL FRONT DOOR SCUFF PLATE RH
HINT:
Use the same procedure for the RH side and LH side.


17. INSTALL AIR CONDITIONING PANEL ASSEMBLY (for Manual Air Conditioning System)


    Corolla. Zre142 Aze141
  1. Engage the 2 claws and the airmix damper control cable sub-assembly.



    Corolla. Zre142 Aze141
  1. Engage the 2 claws and the No. 2 heater control cable sub-assembly.

  1. Connect each connector.



    Corolla. Zre142 Aze141
  1. Engage the 4 clips and install the air conditioning panel assembly.



18. INSTALL AIR CONDITIONING CONTROL ASSEMBLY (for Automatic Air Conditioning System)
  1. Connect the connector.



    Corolla. Zre142 Aze141
  1. Engage the 4 clips and install the air conditioning control assembly.



19. INSTALL INSTRUMENT PANEL HOLE COVER


    Corolla. Zre142 Aze141
  1. Connect the each connector.

  1. Engage the 4 claws and install the instrument panel hole cover.



20. INSTALL INSTRUMENT PANEL BOX ASSEMBLY
  1. Connect the connector.



    Corolla. Zre142 Aze141
  1. Engage the 2 claws.

  1. Install the instrument panel box assembly with the 2 screws <B>.



21. INSTALL CENTER NO. 1 INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Manual Transaxle)


    Corolla. Zre142 Aze141
  1. Engage the guide.

  1. Engage the 2 claws and 2 clips, and install the center No.1 instrument cluster finish panel assembly.



22. INSTALL CENTER NO. 1 INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Automatic Transaxle)


    Corolla. Zre142 Aze141
  1. Engage the guide.

  1. Engage the 2 claws and 2 clips, and install the center No.1 instrument cluster finish panel assembly.



23. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)


    Corolla. Zre142 Aze141
  1. Turn the shift lever knob clockwise and install the shift lever knob sub-assembly.



24. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle)


    Corolla. Zre142 Aze141
  1. Turn the shift lever knob clockwise and install the shift lever knob sub-assembly.



25. INSTALL RADIO RECEIVER WITH BRACKET (for Radio Receiver Type without USB Audio System)
  1. Connect each connector.

  1. Engage the 4 clips.

    CAUTION:
    When installing the radio receiver with bracket, check that the wire harness and No. 2 antenna cord sub-assembly are not caught between the radio receiver with bracket and the instrument panel reinforcement assembly. Failure to do so may cause a short circuit.
  1. Install the radio receiver with bracket with the 4 bolts.



26. INSTALL RADIO RECEIVER WITH BRACKET (for Radio Receiver Type with USB Audio System)
  1. Connect each connector.

  1. Install the radio receiver with bracket with the 4 bolts.

    CAUTION:
    When installing the radio receiver with bracket, check that the wire harness and No. 2 antenna cord sub-assembly are not caught between the radio receiver with bracket and the instrument panel reinforcement assembly. Failure to do so may cause a short circuit.


27. INSTALL RADIO AND DISPLAY RECEIVER WITH BRACKET (for Radio and Display Type)
  1. Connect each connector.

  1. Install the radio and display receiver with bracket with the 4 bolts.

    CAUTION:
    When installing the radio and display receiver with bracket, check that the wire harness and No. 2 antenna cord sub-assembly are not caught between the radio and display receiver with bracket and the instrument panel reinforcement assembly. Failure to do so may cause a short circuit.


28. INSTALL NAVIGATION RECEIVER WITH BRACKET (for Navigation Receiver Type)
  1. Connect each connector.

  1. Engage the 4 clips.

    CAUTION:
    When installing the navigation receiver with bracket, check that the wire harness and No. 2 antenna cord sub-assembly are not caught between the navigation receiver with bracket and the instrument panel reinforcement assembly. Failure to do so may cause a short circuit.
  1. Install the navigation receiver with bracket with the 4 bolts.



29. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/ USB Audio System)


    Corolla. Zre142 Aze141
  1. Engage the 4 clips to install the center instrument cluster finish panel sub-assembly.



30. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY


  1. When using a new upper instrument panel sub-assembly:



    1. Immediately before installing the upper instrument panel sub-assembly, twist and cut off the portions shown in the illustration (joints for moulding).


      Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Lower Instrument Panel  Installation



  1. Install the upper instrument panel sub-assembly and engage the 5 claws.

    NOTICE:
    1. When installing the upper instrument panel sub-assembly, be careful not to damage it or the steering wheel assembly.
    2. Do not allow the wire harness to get caught in the claws.


    Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Lower Instrument Panel  Installation



  1. Engage the 5 clips and 4 guides.


    Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Lower Instrument Panel  Installation

  1. Install the 2 screws <B>.

  1. Install the passenger airbag bolt <A>.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}


  1. Connect each connector.


    Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Lower Instrument Panel  Installation



31. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY
  1. Check that the ignition switch is off.

  1. Check that the cable is disconnected from the negative (-) battery terminal.

    CAUTION:
    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.


    Corolla. Zre142 Aze141
  1. Connect the connector.

    NOTICE:
    When connecting the airbag connector, take care not to damage the airbag wire harness.


32. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH


    Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Lower Instrument Panel  Installation
  1. Align the alignment mark (yellow) on the weatherstrip and the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip LH.

    NOTICE:
    After installation, check that the corners fit correctly.


33. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY
  1. Connect each connector.



    Corolla. Zre142 Aze141
  1. Engage the 6 claws and 3 clips to install the lower instrument panel finish panel assembly.



34. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH
HINT:
Use the same procedure for the RH side and LH side.


35. INSTALL NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Engage the 3 claws and 4 clips.



    Corolla. Zre142 Aze141
  1. Install the No. 1 instrument panel box door sub-assembly with the screw <B>.



36. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY


    Corolla. Zre142 Aze141
  1. Insert the glove compartment door assembly horizontally and engage the 2 hinges.

    NOTICE:
    Engaging the hinges from the above will deform the hinges. Be sure to install the glove compartment door assembly horizontally.


    Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Lower Instrument Panel  Installation
  1. Bend portions (A) and (B) in the direction indicated by the arrows in the illustration to engage the 2 stoppers.

  1. Engage the claw, connect the glove compartment door stopper, and install the glove compartment door assembly.



37. INSTALL FRONT PILLAR GARNISH LH


    Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Lower Instrument Panel  Installation
  1. Remove the protective cover.



    Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Lower Instrument Panel  Installation
  1. Make sure that the front pillar garnish clip is not damaged.

    NOTICE:
    1. If there is any damage, replace the garnish clip with a new one.
    2. When a garnish clip is being replaced, make sure to install it in the direction shown in the illustration.
  1. Engage the 2 guides.

  1. Turn the end of the front pillar garnish clip 90° with needle-nosed pliers and install it to the front pillar garnish LH.

    HINT:
    Tape the tips of the needle-nosed pliers before use.


    Corolla. Zre142 Aze141
  1. Engage the 2 clips to install the front pillar garnish LH.



38. INSTALL FRONT PILLAR GARNISH RH
HINT:
Use the same procedure as for the LH side.


39. INSTALL COMBINATION METER ASSEMBLY


    Corolla. Zre142 Aze141
  1. Connect the connector and temporarily install the combination meter assembly.

    NOTICE:
    When installing the combination meter assembly, do not damage the upper instrument panel sub-assembly or combination meter assembly.


    Corolla. Zre142 Aze141
  1. Engage the 2 guides.

    NOTICE:
    1. When installing the combination meter assembly, be careful not to break the guide.
    2. When installing the combination meter assembly, insert the guides securely into the holes on the upper instrument panel sub-assembly.
  1. Install the combination meter assembly with the 2 screws.



40. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY


    Corolla. Zre142 Aze141
  1. Engage the guide, claw and 3 clips, and install the instrument cluster finish panel assembly.

  1. Remove the applied protective tape on the steering column cover.



41. INSTALL CENTER INSTRUMENT PANEL REGISTER ASSEMBLY
  1. Connect each connector.

  1. w/o Daytime Running Light:

    1. Engage the clamp.



    Corolla. Zre142 Aze141
  1. Engage the 2 guides, 2 claws and 4 clips, and install the center instrument panel register assembly.



42. INSTALL INSTRUMENT PANEL FINISH PANEL END LH


    Corolla. Zre142 Aze141
  1. Engage the 2 claws and 2 clips, and then install the instrument panel finish panel end LH.



43. INSTALL INSTRUMENT PANEL FINISH PANEL END RH


    Corolla. Zre142 Aze141
  1. Engage the 2 claws and 2 clips, and then install the instrument panel finish panel end RH.



44. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH


    Corolla. Zre142 Aze141
  1. Engage the 3 claws and clip, and then install the lower instrument panel finish panel LH.



45. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL RH


    Corolla. Zre142 Aze141
  1. Engage the 3 claws and clip, and then install the lower instrument panel finish panel RH.



46. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


47. INSPECT SRS WARNING LIGHT
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