Clutch Pedal Installation

Install the clutch pedal switch assembly to the clutch pedal support sub-assembly with the nut.

Torque:

16 N*m{160 kgf*cm, 12 ft.*lbf}

Install the clutch switch assembly to the clutch pedal support sub-assembly with the nut.

Torque:

16 N*m{160 kgf*cm, 12 ft.*lbf}

Apply MP grease to the inside of a new clevis bushing.

Install the clevis bushing to the clutch pedal sub-assembly.

HINT:

Install the clevis bushing from the right side of the vehicle.

Install the 2 No. 1 clutch pedal cushions to the clutch pedal sub-assembly and clutch pedal support sub-assembly.

Apply MP grease to both sides and end surface of 2 new bushings.

Install the 2 bushings to the clutch pedal.

Install the clutch pedal pad to the clutch pedal sub-assembly.

Install the clutch pedal sub-assembly to the clutch pedal support sub-assembly with the bolt and nut.

Torque:

37 N*m{375 kgf*cm, 27 ft.*lbf}

HINT:

Install the bolt from the right side of the vehicle.

Apply MP grease to the sliding portion of the 2 turn over bushings.

Install a 2 new turn over bushings to the clutch pedal sub-assembly and clutch pedal support sub-assembly.

Install the turn over spring.

Install the clutch pedal spring.

Install the clutch pedal stopper bolt so that its end touches the clutch pedal cushion.

HINT:

Tighten the lock nut to the specified torque when adjusting the clutch pedal.

Install the nut to the clutch pedal support sub-assembly.

Install the clutch pedal support sub-assembly with the 2 nuts and bolt.

Torque:

Bolt:

24 N*m{241 kgf*cm, 17 ft.*lbf}

Nut:

13 N*m{130 kgf*cm, 9 ft.*lbf}

Connect the clevis to the clutch pedal sub-assembly with the hole pin.

HINT:

Install the hole pin from the right side of the vehicle.

Install the clip to the hole pin.

Connect the clutch pedal switch connector.

Connect the clutch switch assembly connector.

Install the main body ECU with the 3 screws.

Check that the engine does not start when the clutch pedal is released.

Check that the engine starts when the clutch pedal is fully depressed.
If necessary, inspect and replace the clutch pedal switch assembly.