Transmission Control Cable Installation

Drivetrain. Corolla. Zre142 Aze141

  1. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY

  2. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR

  3. INSTALL CENTER EXHAUST PIPE ASSEMBLY

  4. INSTALL ENGINE UNDER COVER LH

  5. INSTALL AIR CLEANER CASE

  6. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

  7. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

  8. INSTALL CONSOLE BOX ASSEMBLY

  9. INSTALL CONSOLE BOX CARPET

  10. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

  11. INSTALL FRONT NO. 1 CONSOLE BOX INSERT

  12. INSTALL FRONT NO. 2 CONSOLE BOX INSERT

  13. INSTALL INSTRUMENT PANEL BOX ASSEMBLY

  14. INSTALL CENTER NO. 1 INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY

  15. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

  16. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH

  17. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL RH

  18. INSPECT SHIFT LEVER POSITION

  19. ADJUST SHIFT LEVER POSITION

Transmission Control Cable -- Installation



1. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY
NOTICE:
Before installing the transmission control cable assembly, check that the park/neutral position switch and the shift lever are in N.


    Corolla. Zre142 Aze141
  1. Put the transmission control cable into the cabin and connect the transmission control cable with the 2 nuts.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


    Corolla. Zre142 Aze141
  1. Install the transmission control cable bracket to the rear engine mounting insulator with the nut.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


    Corolla. Zre142 Aze141
  1. Connect the transmission control cable to the transmission control cable bracket with a new clip.

  1. Connect the transmission control cable to the control shaft lever with the nut.

    Torque:
    12 N*m{122 kgf*cm, 9 ft.*lbf}


  1. Turn the nut of the transmission control cable 180° counterclockwise. While holding the nut in place, push in the stopper until the stopper clicks twice.


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Transmission Control Cable  Installation



  1. Install the outer part of the transmission control cable to the shift lever retainer. Check that the spring is positioned at "A" and push in the stopper.


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Transmission Control Cable  Installation

    HINT:
    If the stopper cannot be pushed in, slightly turn the nut clockwise and then push in the stopper again.


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Transmission Control Cable  Installation
  1. Install the cable end to the shift lever assembly.

    NOTICE:
    1. Check that the lock piece is pulled up.
    1. Install the cable end all the way to the base of the pin.


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Transmission Control Cable  Installation
  1. Push the lock piece into the adjuster case.

    NOTICE:
    Securely push in the lock piece until it locks.


2. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR


    Corolla. Zre142 Aze141
  1. Install the front No. 1 floor heat insulator with the 3 nuts.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}


3. INSTALL CENTER EXHAUST PIPE ASSEMBLY


    Corolla. Zre142 Aze141
  1. Using a vernier caliper, measure the free length of the compression springs.

    Minimum
    38.5 mm (1.52 in.)
    HINT:
    If the free length is less than the minimum, replace the compression spring.


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Transmission Control Cable  Installation
  1. Fully insert a new gasket to the center exhaust pipe assembly.

    NOTICE:
    1. Be sure to install the gasket in the correct direction.
    2. Do not reuse the gasket.
    3. Do not damage the gasket.
  1. Install a new gasket to the front exhaust pipe assembly.

  1. Connect the center exhaust pipe assembly to the 2 exhaust pipe supports.



    Corolla. Zre142 Aze141
  1. Install the center exhaust pipe assembly with the 4 bolts and 2 compression springs.

    Torque:
    43 N*m{440 kgf*cm, 32 ft.*lbf}


4. INSTALL ENGINE UNDER COVER LH


5. INSTALL AIR CLEANER CASE


    Corolla. Zre142 Aze141
  1. Install the air cleaner case with the 3 bolts.

    Torque:
    7.0 N*m{71 kgf*cm, 62 in.*lbf}
  1. Install the engine wire clamp to the air cleaner case.

  1. Install the air cleaner filter element.



6. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Install the air cleaner cap sub-assembly with hose and lock the 3 clamps.

  1. Tighten the air cleaner hose clamp.



    Corolla. Zre142 Aze141
  1. Connect the ventilation hose.



    Corolla. Zre142 Aze141
  1. Connect the 2 vacuum hoses and No. 1 vacuum switching valve connector.



    Corolla. Zre142 Aze141
  1. Connect the 2 wire harness clamps and the mass air flow meter connector.



7. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Install the No. 1 engine cover sub-assembly with the 2 nuts.



8. INSTALL CONSOLE BOX ASSEMBLY
  1. Install the 2 screws.

  1. Install the console box assembly with the 2 bolts and 2 screws.



9. INSTALL CONSOLE BOX CARPET
  1. Install the console box carpet.



10. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Engage the 6 clips and 2 guides to install the upper console panel sub-assembly.



11. INSTALL FRONT NO. 1 CONSOLE BOX INSERT


    Corolla. Zre142 Aze141
  1. Engage the guide.

  1. Engage the 3 claws and install the front No. 1 console box insert.



12. INSTALL FRONT NO. 2 CONSOLE BOX INSERT


    Corolla. Zre142 Aze141
  1. Engage the guide.

  1. Engage the 3 claws and install the front No. 2 console box insert.



13. INSTALL INSTRUMENT PANEL BOX ASSEMBLY
  1. Connect the connector.



    Corolla. Zre142 Aze141
  1. Engage the 2 claws.

  1. Install the instrument panel box assembly with the 2 screws <B>.



14. INSTALL CENTER NO. 1 INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY


    Corolla. Zre142 Aze141
  1. Engage the guide.

  1. Engage the 2 claws and 2 clips, and install the center No.1 instrument cluster finish panel assembly.



15. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Turn the shift lever knob clockwise and install the shift lever knob sub-assembly.



16. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH


    Corolla. Zre142 Aze141
  1. Engage the 3 claws and clip, and then install the lower instrument panel finish panel LH.



17. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL RH


    Corolla. Zre142 Aze141
  1. Engage the 3 claws and clip, and then install the lower instrument panel finish panel RH.



18. INSPECT SHIFT LEVER POSITION
  1. When moving the shift lever from P to R with the ignition switch ON and the brake pedal depressed, make sure that the shift lever moves smoothly and correctly into position.

  1. Start the engine and make sure that the vehicle moves forward when moving the shift lever from N to D and moves rearward when moving the shift lever to R. If the operation cannot be performed as specified, inspect the park/neutral position switch assembly and check the shift lever assembly installation condition.



19. ADJUST SHIFT LEVER POSITION
  1. Apply the parking brake and move the shift lever to N.

  1. Remove the console box assembly (COROLLA_ZRE142 RM000002XV501QX.html).



    Corolla. Zre142 Aze141
  1. Disconnect the end of the transmission control cable assembly from the shift lever assembly.



    Corolla. Zre142 Aze141
  1. Using a screwdriver, pull out the stopper of the transmission control cable.

    NOTICE:
    Do not remove the stopper. If the stopper is removed, reinstall it to its original position.
  1. Rotate the nut counterclockwise approximately 180°, and while holding the nut in place, disconnect the transmission control cable from the shift lever retainer.

    NOTICE:
    Do not over-rotate the nut as it will come off the internal spring and the transmission control cable will not be reusable.


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Transmission Control Cable  Installation
  1. Push the two claws together at the top of the transmission control cable lock piece. While holding the two claws together, push the two lugs on the bottom of the lock piece toward each other and upward to pull out the lock piece.



  1. Turn the nut of the transmission control cable 180° counterclockwise. While holding the nut in place, push in the stopper until the stopper clicks twice.


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Transmission Control Cable  Installation



  1. Install the outer part of the transmission control cable to the shift lever retainer. Check that the spring is positioned at "A" and push in the stopper.


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Transmission Control Cable  Installation

    HINT:
    If the stopper cannot be pushed in, slightly turn the nut clockwise and then push in the stopper again.


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Transmission Control Cable  Installation
  1. Install the cable end to the shift lever assembly.

    NOTICE:
    1. Check that the lock piece is pulled up.
    2. Install the cable end all the way to the base of the pin.


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Transmission Control Cable  Installation
  1. Push the lock piece into the adjuster case.

    NOTICE:
    Securely push in the lock piece until it locks.
  1. After adjusting the shift lever position, check the operation and function of the shift lever. If there is a problem, adjust the position again.

  1. Install the console box assembly (COROLLA_ZRE142 RM000002XV301QX.html).