Front Drive Shaft Assembly (For 2Az-Fe) Disassembly

Drivetrain. Corolla. Zre142 Aze141
Drive Shaft Propeller Shaft. Corolla. Zre142 Aze141

  1. REMOVE NO. 2 FRONT AXLE INBOARD JOINT BOOT CLAMP

  2. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP

  3. SEPARATE INBOARD JOINT BOOT

  4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY

  5. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP

  6. REMOVE FRONT DRIVE SHAFT DAMPER

  7. REMOVE NO. 2 FRONT AXLE OUTBOARD JOINT BOOT CLAMP

  8. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP

  9. REMOVE OUTBOARD JOINT BOOT

  10. REMOVE FRONT DRIVE SHAFT DUST COVER LH

  11. REMOVE FRONT DRIVE SHAFT DUST COVER RH

  12. REMOVE FRONT DRIVE SHAFT DUST COVER

  13. REMOVE FRONT DRIVE SHAFT BEARING

Front Drive Shaft Assembly (For 2Az-Fe) -- Disassembly



1. REMOVE NO. 2 FRONT AXLE INBOARD JOINT BOOT CLAMP


    Corolla. Zre142 Aze141
  1. Using pliers, remove the boot clamp as shown in the illustration.



2. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP


    Corolla. Zre142 Aze141
  1. Using pliers, remove the boot clamp as shown in the illustration.



3. SEPARATE INBOARD JOINT BOOT
  1. Separate the inboard joint boot from the inboard joint.



4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY
  1. Remove the old grease from the inboard joint.



    Corolla. Zre142 Aze141.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 2Az-Fe)  Disassembly
  1. Place matchmarks on the inboard joint and outboard joint shaft.

    NOTICE:
    Do not damage any part when placing the marks.
  1. Remove the inboard joint from the front axle outboard joint shaft assembly.

  1. Secure the outboard joint shaft in a vise using aluminum plates.

    NOTICE:
    Do not overtighten the vise.


    Corolla. Zre142 Aze141
  1. Using a snap ring expander, remove the snap ring from the front axle outboard joint shaft assembly.



    Corolla. Zre142 Aze141.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 2Az-Fe)  Disassembly
  1. Place matchmarks on the tripod joint and outboard joint shaft.

    NOTICE:
    Do not damage any part when placing the marks.
  1. Using a brass bar and hammer, remove the tripod joint from the front axle outboard joint shaft assembly.

    NOTICE:
    Do not tap the roller.
  1. Remove the No. 2 inboard joint boot clamp, the inboard joint boot and the inboard joint boot clamp.



5. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP


    Corolla. Zre142 Aze141
  1. Using pliers, remove the damper clamp as shown in the illustration.



6. REMOVE FRONT DRIVE SHAFT DAMPER
  1. Remove the drive shaft damper from the front axle outboard joint shaft assembly.



7. REMOVE NO. 2 FRONT AXLE OUTBOARD JOINT BOOT CLAMP


    Corolla. Zre142 Aze141
  1. Using pliers, remove the boot clamp as shown in the illustration.



8. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP


    Corolla. Zre142 Aze141
  1. Using pliers, remove the boot clamp as shown in the illustration.



9. REMOVE OUTBOARD JOINT BOOT
  1. Remove the outboard joint boot from the front axle outboard joint shaft assembly.

  1. Remove the old grease from the outboard joint.



10. REMOVE FRONT DRIVE SHAFT DUST COVER LH


    Corolla. Zre142 Aze141.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 2Az-Fe)  Disassembly
  1. Using SST and a press, remove the dust cover from the front drive inboard joint assembly.

    SST
    09950-00020
    NOTICE:
    Do not drop the inboard joint.


11. REMOVE FRONT DRIVE SHAFT DUST COVER RH


    Corolla. Zre142 Aze141
  1. Using a press, remove the drive shaft dust cover RH.



12. REMOVE FRONT DRIVE SHAFT DUST COVER


    Corolla. Zre142 Aze141.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 2Az-Fe)  Disassembly
  1. Using SST and a press, remove the drive shaft dust cover.

    SST
    09950-00020


13. REMOVE FRONT DRIVE SHAFT BEARING


    Corolla. Zre142 Aze141
  1. Using a snap ring expander, remove the drive shaft hole snap ring.



    Corolla. Zre142 Aze141.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 2Az-Fe)  Disassembly
  1. Using SST and a press, remove the bearing.

    SST
    09527-10011
  1. Remove the bearing bracket hole snap ring.

    NOTICE:
    Be careful not to drop the inboard joint assembly.